Microencapsulation Of Probiotics And Incorporation In Yoghurt

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Date
2010
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Tamil Nadu Veterinary and Animal Sciences University
Abstract
A study was carried out to microencapsulate four different probiotic cultures viz., Lactobacillus acidophilus, Lactobacillus helveticus, Bifidobacterium longum and Bifidiobacterium lactis and preparation of plain yoghurt and frozen yoghurt with these microencapsulated cultures. Microencapsualtion was done in two different methods (extrusion and emulsion) by using two different wall materials viz., alginate+starch, alginate+gelatin+starch. Six different lots of plain yoghurt and frozen yoghurt for each of the probiotic culture were prepared. Different treatments of encapsulation in yoghurt were denoted as PPYI (control), PPYII (extrusionalginate+ starch), PPYIII (extrusion- alginate+gelatin+starch) PPYIV (emulsionalginate+ starch) and PPYV (emulsion- alginate+gelatin+starch). Similarly, the frozen yoghurt were also named as FPYI, FPYII, FPYIII, FPYIV and FPYV. These yoghurt and frozen yoghurt were subjected to physico chemical analysis, organoleptic evaluation, rheological studies and survivability of the yoghurt and probiotic cultures during storage period. Iron fortified yoghurt was also prepared using encapsulated iron and effect of iron fortification on yoghurt quality and viability of probiotic was also tested. Insulin syringe gave the beads with minimum diameter. Size of the emulsion beads were lower when the emulsifier percentage was less (0.5%). Speed of addition of CaCl2 solution affected bead shape. SEM analysis of beads revealed characteristic size, shape and outer and inner structure of the beads. When the beads were stored in CaCl2, the bead size was found to be reduced . There was a drastic reduction in the count of all probiotic bacteria in the control yoghurt every week. But in encapsulated yoghurt there was no significant reduction in count of probiotics, up to 2nd week after which decrease of one log unit was observed every week. In control yoghurt at 21 days of storage, lactobacillus survived four log units and bifidobacterium survived six log units. But in the PPYIII, there is no significant difference was observed in different probiotics. In control frozen yoghurt, counts of Lactobacillus acidophilus, Lactobacillus helveticus, Bifidobacterium longum and Bifidobacterium lactis (cfu/ml) showed highly (P<0.01) significant difference between storage periods, that decreased every week. But in treatment frozen yoghurt, one log unit was only found to be decreasing after 2 weeks of frozen storage. In control frozen yoghurt of 42 days storage, lactobacillus count was highly significant (P<0.01) and differ with bifidobacterium count indicated by four log units, and lactobacillus survived one log unit. FPYIII shows highest mean value which indicates alginate+ gelatin+starch, as a wall material and extrusion method provides best survivability of all probiotics. There is highly significant difference (P<0.01) in count of probiotic bacteria when observed in different storage periods irrespective of iron encapsulation treatments, which infer that iron fortification does not affect the viability of probiotic bacteria. Highly significant difference (P<0.01) was observed in TBA values of control and encapsulation treatment in iron fortified yoghurt. A highly significant difference (P<0.01) was observed in acidity and pH of different periods of refrigerated storage in control yoghurt. But in treatment yoghurt, the difference in acidity at different periods was insignificant. Sensory evaluation revealed higher scores with regard to flavor and overall acceptability for treatment frozen yoghurt than for control yoghurt. The same results were observed in sensory evaluation of plain yoghurt also. Higher yoghurt bacterial count was observed in encapsulated treatment yoghurt on 21st day of storage when compared to the control. Decrease in count of probiotic bacteria was observed except in L. acidophilus during every half an hour of incubation in simulated gastric fluid (SGF). Statistical analysis revealed a highly significant (P<0.01) difference in count of probiotic viability assessment in different incubation time in SGF of control and in encapsulated probiotics. B. longum and B. lactis showed high reduction in count when compared to other bacteria. Statistical analysis revealed a highly significant (P<0.01) difference between the probiotic bacteria and bifidobacteria showed poor survivability compared to lactobacillus group. In viability study, every half an hour of incubation in simulated intestinal fluid(SIF), reduction in probiotic count was noticed. Statistical analysis revealed a highly significant (P<0.01) difference in count of probiotic viability in different incubation time in SIF of control and encapsulated probiotics. Though the statistical difference was observed in different probiotic bacteria, no difference was noticed in declining rate of probiotics in SIF. Treatment II showed better survivability for all probiotic organisms when compared to rest of other treatments. In all probiotic organisms tested, L. acidophilus showed better performance in two hr incubation of SGF as well as in SIF after one hr incubation of SGF. Control yoghurt showed less viscosity where as extrusion method yoghurt showed high viscosity. Higher serum separation percentage was observed in treatment yoghurt. Statistical analysis revealed highly significant (P<0.01) higher values for springiness, adhesiveness for the control yoghurt. On the other hand, higher values were observed in treatment yoghurt with regard to hardness, cohesiveness, gumminess and chewiness. The meltdown for control frozen yoghurt was quicker than treatment yoghurt. Treatment frozen yoghurt showed higher values for hardness. The cost of production (in rupees) of control yoghurt was 49.3 where as for treatment yoghurt II, III, IV and V were 68.3, 69.1, 75.4 and 76.2 respectively. The cost of production (in rupees) for one kg of control frozen yoghurt was 49.7, where as for treatment frozen yoghurt II,III,IV and V were 68.7, 69.5, 75.8 and 76.6 respectively.
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