STUDIES ON WHEY DRAINAGE CHARACTERISTICS DURING PANEER PRODUCTION

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Date
2022
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ICAR-NDRI, KARNAL
Abstract
Paneer is a heat acid coagulated popular indigenous product of India. Traditional paneer production process involves applying weight for whey removal which requires around 30-60 minutes. Pneumatic based pressing systems are available which can perform pressing in shorter time 10-15 min, but they are of large capacity and requires additional equipment like compressor, air filter, compressed air pipelines and control unit. In the present research work, whey drainage characteristic during conventional and centrifugal process during paneer production process was determined. The process parameters for centrifugal process were spin speed (300, 400 and 500 rpm) and spin time (5, 10 and 15 min). The moisture content in paneer was in the range of 47.62-54.56 %, 46.4-52.22 % and 44.78-51.08 % for different spin speeds 300, 400 and 500 rpm, respectively. One of the limitations of this method was in obtaining paneer block of definite shape and size. Two hoop configurations (cylindrical and square) were designed, fabricated and integrated with the rapid whey removal system. For performance evaluation experiments were designed using response surface methodology with two factors milk quantity (5-10 kg) and spin time (2-10 min). The various responses studied were moisture content % (top, middle and bottom layer), yield (%), geometrical parameters, colour attributes (CIE L*, a*, b* and whiteness index) and textural parameters (Hardness, Adhesiveness, Springiness, Cohesiveness, Gumminess, Chewiness and Resilience). Optimum spin time for paneer production using rapid whey removal system was 2.5 min. It was established that paneer pressing can alternatively be carried out using centrifugal method and both cylinder and square hoops were found suitable.
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