DEVELOPMENT OF READY-TO-EAT HOT EXTRUDED PRODUCTS FROM FOXTAIL MILLET

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Date
2013-07-12
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University of Agricultural Sciences GKVK, Bangalore
Abstract
Small millets though contain more fibre and many bioactive compounds, their utilization as food is confined to traditional consumers mainly due to non-availability of consumer friendly products. Hence, a study was conducted to develop ready-to-eat hot extruded kurkure products using different small millets with foxtail millet as base and a laboratory twin screw extruder was employed. As a prelude, nutritional composition (moisture, protein, fat, fibre, ash and carbohydrates) including micronutrients (iron, copper, sodium, zinc, magnesium, manganese) of five millets (foxtail, little, barnyard, proso and kodo) and Bengal gram were analyzed. Among 20 foxtail millet based kurkure ^ n ^ U!no/°I!not/ ? ted^ f° Ur formulations namely, Foxtail:Bengalgram:Proso ( /0.IO/0.IO/0), Foxtail:Bengalgram: Little (80%: 10%: 1 0 %)- Foxtail: Ben galgram: Barny ar d (60%: 10%:30%); and Foxtail:Bengalgram:Kodo (80%: 10%: 10%) were found to be veiy good and the first formulation was adjudged to be best based on sensory evaluation. 7 Trials were conducted to optimize process and extruder operating parameters. Based on physical parameters of extrudates (expansion ratio, water solubility index, water absorption index, bulk & true densities, tri-stimulus colour and texture), millet grit size (1201-592 jim) formulation moisture content (14-18%), extruder barrel temperature (110 C) and screw speed (350 rpm) were found to be optimum. Among two packages tested for storage of millet kurkure, with and without nitrogen flushing, Polyethylene Coated Aluminium film package flushed with nitrogen was found to be better compared to LDPE film and kurkure could be stored for over two months at ambient conditions without any quality deterioration. The Cost:Benefit Ratio for manufacturing foxtail millet based kurkure was 1:1.72 and therefore, can be recommended for commercial exploitation.
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