Design, development and evaluation of carrot digger

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Date
2015
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CCSHAU
Abstract
India is the second largest producer of vegetables next to China. India ranks 14th in production of carrot (Dacus Carota L.), among more than 125 countries those cultivating this vegetable. The major carrot growing states in India are Uttar Pradesh, Assam, Karnataka, Andhra Pradesh, Punjab and Haryana. In India, the cultivated area of carrot in 2013-14 was 62.41 thousand ha with production of 1073.71 thousand tonnes and in Haryana, it was 17.86 thousand ha with production of 276.81 thousand tonnes. Harvesting is a most critical operation in carrot cultivation because it requires 350 – 450 manhours for digging and pulling out one hectare area which is very costly, tedious and time consuming for farmers. Thus, this study was undertaken to design, develop and evaluate a tractor operated carrot digger. The carrot digger consisted of digging unit, conveying unit, de-topping unit, collecting unit, main frame and power transmission system. The forward speed was taken constant, 0.75 m s-1. Power was transmitted from tractor PTO to conveying and de-topping unit through chain sprocket system, universal shafts, gear box and bevel gears. The overall transmission ratio was 3.6. The transmission ratio of gear box and bevel gears was 1.8 and 2, respectively. Sweep type blade was used for digging the carrots and two triple pitch roller chains rotating in opposite direction were used to catch the leaves of carrots digged by the blade. De-topping of carrots was done by the two serrated discs rotating in opposite direction, provided below the conveying unit. Crates were used for colleting the de–topped carrots. It was evaluated under the operating parameters: three blade angle (150, 180, 210), three conveyor angle (250, 350, 450) and three catch height (2, 4, 6 cm). The optimum parameters obtained for carrot digger were blade angle 210, conveyor angle 250 and catch height 2 cm. The digging efficiency, cut carrots, bruised carrots, picking efficiency and cutting efficiency of de-topping unit were 100 %, 0.62 %, 0.90 %, 61.56 % and 100 %, respectively. Effective field capacity of the digger was 0.11 ha h-1 with field efficiency of 61.70 %. The through output capacity was 1750 kg h-1. The labour requirement in man-h ha-1 with digger and manual harvesting was 27.27 and 450, respectively. The cost of operation was Rs 8241.82 ha-1 with John Deree 5204 tractor. The draft recorded was 570 kgf. It can be operated with 35 horse power tractor. It saved time and cost of operation 63.36 and 94 per cent, respectively in comparison to manual method of harvesting. The break-even point was146.5 hours, this was 36.63 % of the annual utility. The payback period was 2.21 years. The benefit cost ratio was 1.56.
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Inbreeding, Planting, Maize, Inbreeding depression, Organ culture, Growth inhibitors, Yields, Grain, Genotypes, hybrids
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