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Open Access
Development of a machine vision system to identify matured pepper spikes
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2021) Meera, T; KAU; Sindhu, Bhaskar
Black pepper is a perennial crop and one of the most economically significant spices in India. It has a high commercial value in the market all around the world. Its fruit is harvested, dried and powdered for many cuisines and processed for many value added products. Black pepper is a flowering vine growing up to 4 m in height. The berries turns from green to red on maturity and are harvested when it starts to turn red. For achieving good quality and good sized pepper, it should be harvested at its proper matured state. Farmers for their time saving and due to heavy work intensity, harvest almost all the fruits which are in a range of maturity along with the real matured ones. This eventually affects the crop yield and quality. Hence employing an automated identification system in this case would be effective. An application programme interface was developed for this, using the fruit features like the shape, colour and size. By using the machine learning techniques and computer vision technology, two programmes were developed in python language, one using OpenCV library and Haar Cascade classifier, and other platform with TensorFlow as library and faster-RCNN as classifier. Studies were also carried out to analyse the physical properties of black pepper. Using image acquisition, a dataset was created and was used for training and preparation of both the models. The hardware part of the system comprised of a webcam as sensor, Raspberry Pi processor, a RPI display unit and some accessory parts. The hardware and software parts were installed and assembled, and subjected to performance evaluation. It was revealed that the Tf-RCNN platform had better performance and efficiency. The performance evaluation parameters viz., sensitivity, specificity and accuracy values were 78%, 71% and 75% respectively for the second model. It was statistically verified that there is a significant difference between the two platforms and the second model had better consistency.
Open Access
Development and perfomance evaluation of a tractor powered manure pulverizer cum application
(Department of Farm Machinery and Power Enginnering, Kelappaji College of Agriculture Engineering, Tavanur, 2020) Sai Mohan, S; KAU; Jayan, P R
Organic manures such as farm yard manure, green manure etc., when incorporated into the soil not only add nutrients but enriches the soil by the fixation of atmospheric nitrogen. Manures (FYM, vermicompost, edible oil cakes etc.,) are an important resources which provide nutrients that could reduce bagged fertilizer costs and improves the crop growth and performance. A well-managed manure is a valuable resource in providing nutrients for crop production. Use of farm yard manure and other organic manure is the way out to overcome the problems of soil degradation, loss of fertility and soil health. Manual application of manure consumes more time and labour. Therefore, the present study was undertaken to develop and evaluate the performance of a tractor powered manure pulverizer cum applicator. The components of the machine were developed to suit the various dosages of manure without much variation in the distribution efficiency. The actual field capacity and efficiency of manure pulverizer cum applicator was found out to be 0.311 ha h-1 and 86.5 % at a forward speed of 2.0 km h-1, 0.356 ha h-1 and 79.2 % at a forward speed of 2.5 km h-1 and 0.395 ha h-1 and 73.1 % at a forward speed of 3.0 km h-1. Maximum field capacity was noted at a traveling speed of 3.0 km h-1. A larger application rate of 1387.1 kg ha-1 for cow dung, 1624.4 kg ha-1 for goat faecal pellets and 1618.6 kg ha-1 for neem cake was noted at an engine rpm of 2500, forward speed of 2 km h-1 with a field capacity of 0.31 ha h-1. With increasing the forward speed to 2.5 and 3.0 km h-1, field capacity increases but the application rate is decreased. The cost of manure pulverizer cum applicator alone is Rs. 64,000. Cost of operation of manure pulverizer cum applicator as an attachment to tractor as explained in Section 3.4 was found as 583.05 Rs h-1 and 1943.5 Rs ha-1. Cost of manual manure application followed by manure pulverization was 582.7 Rs h-1 and 4662.2 Rs ha-1.
Open Access
Investigations for the development of electrostatic pollinator
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Rinju lukose; KAU; Dhalin, D
The problems in fruit setting with artificial pollination (contact type) can eradicate by the application of electrostatic forces (non - contact pollen collection and deposition), hence the study was undertaken to develop an electrostatic pollinator. Anagha variety of tomato and Preethi variety of bitter gourd were selected. Morphological characteristics of these flowers were studied for design of pollinator. A high voltage amplification unit with flyback transformer and MOSFET, a spherical shaped electrode and a DC input source were the major components of the electrostatic pollinator. The pollen collection capacity of two electrodes E1 (10 mm) and E2 (7.5 mm) were evaluated at voltage potentials of 3 kV, 4 kV, 5 kV and 6 kV at 5 mm, 10 mm and 15 mm distance from the anther tip of flower. The maximum number of pollens (409 for tomato and 2827 for bitter gourd) was collected by electrode E1 with a charging potential of 6 kV at 5 mm distance, both in case of tomato and bitter gourd. This high pollen collection rate was due to high detaching forces acting on the pollen grains at shorter distance between the anther tip and electrode. The pollen collection capacity was minimum (87 for tomato and 1227 for bitter gourd) for electrode E2 with an electrode potential of 3 kV at 15 mm distance. Pollens were deposited into the flower using the two electrodes (E1 and E2) at voltage potential of 1 kV, 3 kV and 6 kV at 5 mm distance from the tip of stigma. The fruit set efficiency of electrostatic pollination in tomato was 80% and artificial manual pollination was 40%. In bitter gourd, fruit set efficiency of electrostatic pollination and artificial pollination was 100%. But damage of stigma during hand pollination caused reduction in size, weight and number of sound seeds.
Open Access
Design development and testing of a power operated paddy hill seeder
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Bandi Nageswar; KAU; Manoj Mathew
Rice (Oryza sativa L.) is important leading food crop and it is widely cultivated in India. The farmers are facing problems due to lack of labour, time, inputs cost and also due to drudgery in work. Nevertheless, mechanization in paddy cultivation can boost higher productivity and considerably reduce the cost of production. Therefore, the present study was undertaken to design and develop a power operated paddy hill seeder in paddy cultivation. The power operated paddy hill seeder was developed and tested based on the, engineering and physical properties of dry and pre-germinated paddy seeds. The tests were conducted on sand bed to evaluate the seed metering mechanism performance with respect to spacing, seed rate, quality of feed index, multiple index, miss index, and seed damage at two different forward speeds (1.5 and 1.8 km h-1), two cell sizes and three transmission speeds (1:1.7, 1:1.2 and 1:0.95). The mean hill to hill spacing was ranged from 0.09-0.20 m, 3 to 7 seeds per hill, seed rate of 21-58 kg ha-1. The missing index and multiple indexe were less for the different combinations of study parameters (speed 1.5 kmph, cell size 9 mm, Transmission ratio 1:1.7), (Speed 1.8 kmph, Cell size 9 mm, Transmission ratio 1:1.7) and (Speed 1.8 kmph, Cell size 12 mm, Transmission ratio 1:1.7). The quality feed index were 86.1, 88.6 and 91.1 respectively for above sequence of combinations of study parameters. The average field capacity of the paddy hill seeder was 0.22 ha h-1 and 0.26 ha h-1 with efficiency of 80.00% and 76.00 % for forward speeds of 1.5 and 1.8 kmph respectively. Based on the performance evaluation results, it is concluded that the developed power operated paddy hill seeder is economical and efficient for direct sowing of paddy.
Open Access
Design and development of a multipurpose tool carrier for homestead agriculture
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Arya, K T; KAU; Shaji James
Homesteads lack appropriate machinery that suits their diverse requirements. Homestead agriculture warranted an affordable and versatile powered multipurpose tool carrier capable of improving the efficiency of human power. Hence development of a MPTC powered by the engine of a 1.5 kW backpack brush cutter which is commonly available in farming households was under taken so as to avoid the requirement of different implements and power sources for different operations. Main components of MPTC were support frame along with handle, transmission systems with gear reduction units which converted 9340 rpm of the engine to 226 rpm with necessary transmission shafts and transportation wheels. Tools developed as attachments to MPTC were rotary tiller/weeder for vegetable crops, paddy weeding attachment, surface pulveriser cum two-row vegetable weeder, horizontal auger for coconut basin listing and vertical auger for digging pits. The multipurpose tool carrier with its different attachments was tested in fields with moisture contents ranging from 10 to 30%. From the field evaluation of rotary weeding attachment, it was found that the depth of cut was 3-5 cm and the average weeding efficiency was 90.07%. The fuel consumption, field efficiency, average weeding efficiency and average plant damage in the case of paddy weeder were 0.675 l h-1, 66.4%, 71.09% and 4.87%, respectively. Surface pulveriser cum two-row vegetable weeder attachment for row crop vegetables gave an average weeding efficiency of 80.27% with a fuel consumption of 1.64 l h-1 and a field capacity of 0.024 ha h1. Coconut basin lister could make 14-25 shallow basins per hour based on soil conditions. Earth auger could dig 8 pits with a maximum depth of 45 cm and 15 cm diameter. Total cost of fabrication of different attachments with MPTC was Rs.35640/-.
Open Access
Development and testing of potting mixture Filling machine for filling grow bags
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Amal Dev, J; KAU; Jayan, P R
Grow bag cultivation is getting popular in our state due to urbanisation. It necessitated easy method of filling grow bags as per the favourable agronomic conditions for crop growth. A grow bag filling machine was hence developed and tested for filling grow bags of different size. The machine was developed by modifying the KAU manure pulverizer by suitably fixing a collecting hopper beneath the sieve, grow bag holders attached to one leg of the stand for holding different bags and pedal for controlling the filling. The machine consists of an electric motor, a feeding chute, pulverizing drum, transmission unit, rotating blades, sieve and a supporting stand. Materials were pulverized and mixed due to rotations of the blade which caused the cutting and shearing actions and got pulverized in the clearance between the blade and the sieve. The grow bag mixture was discharged through the sieve and got collected in the bottom hopper. A pedal operated valve was inserted into the small hopper to facilitate metered discharge of the potting media. As and when it is allowed to open a metered quantity of the mixture was discharged into the grow bags placed below it. The machine was tested to determine its performance and to optimize the machine parameters and material parameters at different moisture contents of 10,15,20,25 and 30 percent, clearances of 15, 20 and 25 mm, two ratios of soil: coir pith: FYM as 1:1:1 and 1:0.5:1 mixture and for three bag sizes of small medium and large. Dried soil, coir pith and FYM get pulverized, mixed and filled in the grow bags. The properties of grow bag mixtures obtained were found out and were on par with the ideal recommendations. The properties such as water holding capacity (165.02 percent), bulk density (0.493 g.cm-3), porosity (65.43 percent), fineness modulus (5.31), angle of repose (46.66º), pH (6.76), electrical conductivity (2.19 dS.m-1) and uniformity of mixture were observed at the ratio 1:1:1 (S:C:FYM) at the moisture content of 15 percent. Performance parameters such as weight of bags filled (6.18 kg) time of operation (230 s), capacity of the machine (385 kg.h-1), number of bags filled (63) and energy consumption (0.31 kWh for four bags) were obtained with an overall efficiency of 97.70 percent. The cost of grow bag filling machine is Rs.49500. The hourly cost of operation for the machine is calculated as Rs.357. The analysis of the results indicated that the performance of the machine was optimum for filling large grow bags at 15 percent moisture content at the ratio S: C: FYM as 1:1:1 for all clearances.
Open Access
Department and testing a power operated pre-germinated paddy seed broadcaster
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Sreedhara, B; KAU; Manoj Mathew
Rice (Oryza sativa L.) is important leading food crop and it is widely cultivated in India. The farmers are facing problems due to lack of labour, time, inputs cost and also due to drudgery in work. Nevertheless, mechanization in paddy cultivation can boost higher productivity and considerably reduce the cost of production. Therefore, the present study was undertaken to develop and evaluate the performance of a battery operated pre-germinated broadcaster in paddy cultivation. The power operated pre-germinated paddy seed broadcaster was developed and tested based on the, engineering and physical properties of dry and pre-germinated paddy seeds. The performance parameters of paddy seed broadcaster were the application rate, coefficient of variation, skewness ratio and uniformity coefficient of distribution. The maximum application rate of 149.02 kg ha"' was observed for the treatment Q2S201 in single pass. The minimum application rate of 0.14 kg ha"' was observed for the treatment Q2S201 in single pass. In multiple pass the maximum and minimum application rate of 182.52 kg ha"' and 47.05 kg ha"' were observed for the treatments Q2S101 and Q2S202 for three meter spacing of seven meter effective swath width. The maximum skewness ratio was about 101% for the treatment QlSlOl in single pass. The minimum skewness ratio observed was about 48% for the treatment Q2S102. The minimum coefficient of variation observed was about 57.15 % for the treatment Q1S201 in single pass. The minimum coefficient of variation of about 8.19% was observed for the treatment Q1S102 for four meter spacing application rate. The average effective field capacity and field efficiency for four meter was about 0.59 ha hr"' and 65% for six-meter effective swath width at walking speed of 1.5 km ha"'. The savings in cost and time for battery powered centrifugal broadcaster about 76.34% and 78.88% compared to manual broadcasting. From the perfonnance evaluation test, it was concluded that the battery operated centrifugal paddy seed broadcaster can perform paddy seed broadcasting operation efficiently and economically.
Open Access
Studies on the effect of active tillage tools soil properties
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Amrutha, K; KAU; Shivaji, K P
Three active tillage implements; rotavator, power harrow and spading machine were tested in three fields at various engine speeds in order to study the tilth produced by these implements. It was observed that the suitability of an implement was changed according to the soil properties considered. Power harrow and spading machine can be recommended for getting lower bulk density, whereas rotavator and power harrow were suitable for higher soil pulverization and soil inversion. The deeper operating depth can be achieved by the usage of spading machine. Rotavator consumed less fuel and lower operating cost per unit area. The soil tilths obtained by these implements were compared using value of tillage performance index and ranking by grey relational mialysis. In both the cases rotavator was found to be better compared to others. The cost of operation, energy requirements and time of operation of the tillage implements showed that lower values of Rs. 3300, 827.91 MJ and 3.03 hours per hectare were observed in operation of rotavator followed by power harrow, Rs. 4500, 1029.68 MJ and 4.76 hours, and higher values of Rs. 7900, 1686.10 MJ, 9.09 hours were found in spading machine respectively. The implements were operated in multiple passes on the same field to study the variations in tillage quality. Two pass of rotavator, two pass of power harrow and three pass operation of spading machine were found to be similar based on the soil properties. The respective ratios of cost, energy and time expenditure were obtained as 1 : 1.33 : 2.93, 1 : 1.42 : 3.43 and 1 : 1.18 : 2.41 for rotavator, power harrow and spading machine. While considering in the point of view of grey relational ranking and tillage performance index, rotavator operation was found best. The cost and energy analysis of the operations also have computed. It also indicated rotavator has the best results. The spading machine can be used for fields which need higher operating depth, even though it's operating cost and time of operation were higher.
Open Access
Design analysis of kau pokkali paddy harvester towards the development of its scale down prototype
(Department of Farm Machinery and Power Engineering Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2018) Venkata Reddy, H K; KAU; Jayan, P R
The term ‘Pokkali’ used in the common parlor refers to a salt tolerant traditional rice cultivar grown in the coastal saline soils of Kerala, India. The Pokkali field is a unique eco-system prevailing in the coastal tract of Kerala with rich bio diversity and amazing capacity to produce organic rice and shrimp alternatively. Rice is grown during non-saline period and the farmers carry out shrimp culture during the saline phase with both having unique symbiotic benefits. Pokkali areas lie in Trissur, Ernakulum and Alappuzha districts covering a total area of 8500 ha. It spreads over 34 Krishibhavans of these three districts. In the saline, water-logged Pokkali farm lands, rice and shrimps are farmed alternatively. The conventional method of harvesting of Pokkali paddy crop by using sickles. The various farming operations in Pokkali paddy cultivation, the harvesting is done by women labourers by walking on the swampy and marshy inundated paddy fields at waist-deep water, which is laborious, tedious and cumbersome. Though a number of paddy combine harvesters are commercially available, none cannot be used in such marshy water logged areas for harvesting paddy. Hence, a power operated floating harvester with provisions for harvesting and conveying the ear heads (panicles) of submerged paddy was developed at KCAET, Tavanur. The overall size of the harvester is 9.6 x 2.2x 2.2 m with a total weight of about 3 tonnes. Due to the over size and weight, the manoeuvrability become a great problem for transportation and operation in small paddy lands. It necessitated designing a scale down proto type of the harvester to operate in all Pokkali areas for easy transportation and good manoeuvrability. The major functions of a Pokkali paddy harvester are floating in water/moving in puddled soil, cutting and conveying of the panicles. The design analysis of the harvester is sequentially carried out for the floating barge, harvesting unit and hydraulic system. Hydraulic drive system consisted of a hydraulic pump, pressure gauge, valves, filters, etc. to guide and control the system. The capacity of the hydraulic tank was 150 litres and double acting hydraulic pump has 61.0 l min-1. Harvesting unit of the Pokkali paddy harvester consists of a reel, cutter bar and conveyor. Reel delivers the stalks to the cutting mechanism, the cutter bar cuts crop and conveys through front conveyor and transferred to in the central conveyor. Width of the cutter bar was 2.1 m with serrated blade to avoid spilling of the stalks. The vertical centre of gravity of the harvester was designed as 0.854m and longitudinal centre of gravity as 4.58 m. It was found out that the design of the existing KAU Pokkali paddy harvester was perfect considering the buoyancy and stability aspects. The overall size of the newly designed scale down prototype is 6.2 x 1.7 x 1.7 m with a total weight of about 1700 kg. A scale down prototype of the harvester is designed in such a way that to suit for fragmented Pokkali areas. The vertical centre of gravity of the scale down prototype is 0.58 m, longitudinal centre of gravity is 2.67 m and transverse centre of gravity is zero. As the transverse centre of gravity is zero, scale down Pokkali paddy harvester is stable to float and longitudinal centre of gravity lies near to the centre and adjacent to the front and rear side of the harvester, it become a well-balanced machine.

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