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Open Access
Design analysis of suitable cutter header assembly for pokkali paddy harvester
(Department of Farm Machinery and power engineering, KCAET, Tavanur, 2021) Rathinavel, S; KAU; Sindhu, Bhaskar
Pokkali system of rice cultivation is a unique farming under pokkali ecosystem prevalent exclusively in central Kerala. Harvesting of paddy in pokkali is to be carried out under stagnated water level which may raise upto five feet. Hence a research was undertaken to design a suitable cutter header assembly for the harvester, as other existing harvesting machines can’t be used in pokkali fields. Existing machines were studied and their drawbacks were identified. Four different designs of cutter header assembly models were made suiting an existing amphibian weed harvester (Truxor DM 5045). The four design models were design I (multiple bat reel system), design II (single bat reel system), design III (vertical axis reel system) and design IV (floating assembly with projected conveyor system). Selection of the best model out of these four was carried out by Quality Function Deployment (QFD) Technique along with Analytical Hierarchy Process (AHP) as a sub process, statistical analysis with expert ratings on models and Finite Element Analysis (FEM) on components suspected to failure of the selected models. All the results were collectively analysed and design II (single bat reel system) was selected. Also the design I (multiple bat reel system) can be an alternative as per statistical analysis. The single bat reel type system consists of single bat reel with elongated tynes. The corrosion resistant standard type cutterbar is finalized. Other specifications such as position of assembly, material of construction, dimensions etc were discussed in detail. Further the design, development and evaluation are suggested on the selected models with reduced size machine with same features and components as in Truxor DM 5045 (Amphibian weed harvesting machine)
Open Access
Development of a machine vision system to identify matured pepper spikes
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2021) Meera, T; KAU; Sindhu, Bhaskar
Black pepper is a perennial crop and one of the most economically significant spices in India. It has a high commercial value in the market all around the world. Its fruit is harvested, dried and powdered for many cuisines and processed for many value added products. Black pepper is a flowering vine growing up to 4 m in height. The berries turns from green to red on maturity and are harvested when it starts to turn red. For achieving good quality and good sized pepper, it should be harvested at its proper matured state. Farmers for their time saving and due to heavy work intensity, harvest almost all the fruits which are in a range of maturity along with the real matured ones. This eventually affects the crop yield and quality. Hence employing an automated identification system in this case would be effective. An application programme interface was developed for this, using the fruit features like the shape, colour and size. By using the machine learning techniques and computer vision technology, two programmes were developed in python language, one using OpenCV library and Haar Cascade classifier, and other platform with TensorFlow as library and faster-RCNN as classifier. Studies were also carried out to analyse the physical properties of black pepper. Using image acquisition, a dataset was created and was used for training and preparation of both the models. The hardware part of the system comprised of a webcam as sensor, Raspberry Pi processor, a RPI display unit and some accessory parts. The hardware and software parts were installed and assembled, and subjected to performance evaluation. It was revealed that the Tf-RCNN platform had better performance and efficiency. The performance evaluation parameters viz., sensitivity, specificity and accuracy values were 78%, 71% and 75% respectively for the second model. It was statistically verified that there is a significant difference between the two platforms and the second model had better consistency.
Open Access
Development of a semi autonomous robotic platform for intercultural operations in row crops
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology,Tavanur, 2020) Athira, P; KAU; Shaji James, P
A semi-autonomous robotic platform was conceptualized for performing the intercultural operations in row crops. It was expected to be capable of navigating within the field and performing the intended intercultural operation according to the user command. The dimensions of the chassis (track width and ground clearance) were determined on the basis of agronomic characteristics of the crop. Wheel mounted geared motors were used for self-propulsion. The wheel variables were decided based on the rolling resistance and terramechanics relationships. A six-wheel independent drive skidsteering drive mechanism was provided to the robotic platform. Arduino Mega was the microcontroller used which was interfaced with the drive motors via L298N motor driver for speed and direction control. The microcontroller was programmed in Arduino IDE software using C++ language. The wireless communication system was based on Radio Frequency (RF) protocol using Flysky FS i6 2.4GHz Six-channel Transmitter Remote Controller with FS-iA6 Receiver unit. The monitoring guidance of the prototype was accomplished on the basis of real-time video streaming using Wi-Fi enabled wireless IP camera. The operational unit was controlled by relay driver circuits. Geared DC motor operated cable drive slider mechanisms actuated the position control of the sprayer unit. The developed prototype was evaluated in both lab and field conditions. The speed of travel obtained was less than the rated speed. The total power consumed by the prototype increased with increase in the load. The deviation of the prototype from a straight path could be corrected by the use of steering controls by the operator. The control unit functioned satisfactorily for every command by the user. During the basic field trial, a non-uniform distribution of load on each ground-contact point occurred due to the undulated terrain. Therefore, wheels were subjected to sinkage which resulted in lack of proper traction and wheel slip. The tractive forces were then insufficient to overcome the soil resistance. The test resulted in the requirement for a modified drive mechanism for the prototype. The modified design of the drive mechanism comprised of high torque motors (24 V, 8Nm, 300 RPM DC motor) with reducer unit, high power motor drivers (BTS7960) and larger diameter pneumatic wheels (30.48 cm diameter). A suspension could also be provided to maintain uniform load distribution on each groundcontact points. As the torque exerted by these motors would be greater than the required torque, the design was safe. The cost for modified prototype was estimated to be Rs.65000/-.
Open Access
Development and perfomance evaluation of a tractor powered manure pulverizer cum application
(Department of Farm Machinery and Power Enginnering, Kelappaji College of Agriculture Engineering, Tavanur, 2020) Sai Mohan, S; KAU; Jayan, P R
Organic manures such as farm yard manure, green manure etc., when incorporated into the soil not only add nutrients but enriches the soil by the fixation of atmospheric nitrogen. Manures (FYM, vermicompost, edible oil cakes etc.,) are an important resources which provide nutrients that could reduce bagged fertilizer costs and improves the crop growth and performance. A well-managed manure is a valuable resource in providing nutrients for crop production. Use of farm yard manure and other organic manure is the way out to overcome the problems of soil degradation, loss of fertility and soil health. Manual application of manure consumes more time and labour. Therefore, the present study was undertaken to develop and evaluate the performance of a tractor powered manure pulverizer cum applicator. The components of the machine were developed to suit the various dosages of manure without much variation in the distribution efficiency. The actual field capacity and efficiency of manure pulverizer cum applicator was found out to be 0.311 ha h-1 and 86.5 % at a forward speed of 2.0 km h-1, 0.356 ha h-1 and 79.2 % at a forward speed of 2.5 km h-1 and 0.395 ha h-1 and 73.1 % at a forward speed of 3.0 km h-1. Maximum field capacity was noted at a traveling speed of 3.0 km h-1. A larger application rate of 1387.1 kg ha-1 for cow dung, 1624.4 kg ha-1 for goat faecal pellets and 1618.6 kg ha-1 for neem cake was noted at an engine rpm of 2500, forward speed of 2 km h-1 with a field capacity of 0.31 ha h-1. With increasing the forward speed to 2.5 and 3.0 km h-1, field capacity increases but the application rate is decreased. The cost of manure pulverizer cum applicator alone is Rs. 64,000. Cost of operation of manure pulverizer cum applicator as an attachment to tractor as explained in Section 3.4 was found as 583.05 Rs h-1 and 1943.5 Rs ha-1. Cost of manual manure application followed by manure pulverization was 582.7 Rs h-1 and 4662.2 Rs ha-1.
Open Access
Development of low cost electrostatic spray-charging system for liquid formulations
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2016) Dipak Khatawkar, S; KAU; Dhalin, D
The introduction of electrically charged sprays in agricultural application has become inevitable for better control on droplet transference with reduced drift and increase in application efficiency with less spray chemical requirements. In the present study was under taken to develop an electrostatic induction spray charging system as attachment to powered knapsack mist-blower. A high voltage generator was fabricated on the basis of Cockcroft-Walton voltage multiplier principle with input of 6 V DC battery to provide high voltage required at the developed charging electrode assembly (Model III, Model IV and Model V) for inducing electrostatic charge on spray droplets. As the existing (Model I) and redesigned (Model II) nozzle failed to give fine atomization, a self-atomizing hydraulic nozzle was developed for delivering the droplet spectrum required for effective electrostatic charge induction. The three working models (III, IV and V) were evaluated for charge to mass ratio (mC.kg-1) at five electrode potentials (1 kV, 2 kV, 3 kV, 4 kV and 5 kV), four electrode placement positions (0 mm, 5 mm, 10 mm and 15 mm) and five distances (50 cm, 100cm, 150 cm, 200 cm and 250 cm) from the nozzle. Model V with electrode voltage potential at 5 kV and EPP at 5 mm shown the maximum CMR value (1.088 mC.kg-1), followed by Model III (0.888 mC.kg-1) and Model IV (0.777 mC.kg-1) with same combination of variables. In contrast with commercial system (ESS-MBP90) it was observed that except at 50 cm distance from nozzle, Model V (at 4 kV and 5 kV) surpassed commercial system in CMR from 100 cm to 250 cm distance. To avoid air blast injury of plant, the nozzle has to be 100 cm to 150 cm away from the plant. The droplet spectrum of the developed system was analysed and observed that the size of droplets were 100 to 200 μm. The deposition efficiency of the developed system was on par with that commercial unit, and was within the range of 60 to 70 per cent. The developed system found to be cost effective and significantly consistent than the commercial system.
Open Access
Evaluation of physiological cost and subjective assessment of existing coconut climbing devices
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2015) Hameeda Bindu, Vahab; KAU; Bini, Sam
At present there are different models of coconut climbing devices available in the market. Most of the climbing devices safety and efficiency aspects are not being studied and needs to be comparatively evaluated and modified. In this study five coconut climbing devices were selected, those are Sit and climb type (TNAU model), Standing type (Chemberi model), KAU coconut palm climber (developed at KCAET), Kerasureksha (Model developed at ARS, Mannuthy) and CPCRI model coconut climbing device. Pertinent anthropometric dimensions of human subjects with reference to the dimensions and positions of the functional components of coconut climbing devices was identified and 35 different body dimensions useful for the design or redesign of coconut climbing devices were recorded by following standard anthropometric procedure. Ten subjects (five each for men and women) were selected, conforming to statistical requirements of anthropometric dimensions. The selected ten subjects were screened for normal health through medical and bio-clinical investigations which includes Electro Cardio Graph (ECG), blood pressure and bio-clinical analysis. Selected ten subjects were calibrated in the laboratory by indirect assessment of oxygen uptake. The relationship between the heart rate and oxygen consumption of the subjects was found to be linear for all the subjects. Then energy cost of operation of the selected coconut climbing devices were computed by multiplying the oxygen consumed by the subject during the trial period with the calorific value of oxygen as 20.88 kJ lit-1. Energy cost is comparatively less for KAU coconut palm climber with other models. Mean energy cost of male subjects during the operation of KAU coconut palm climber is 23.16 kJ min-1 and female shows 25.73 kJ min-1. Variation of heart rate and energy cost of both male and female for selected five models were statistically analyzed. Female subjects are significantly differed in both heart rate and energy cost on different coconut climbing devices and all the female subjects showed minimum heart rate while operating KAU coconut palm climbing device. But male subjects are shown any significant difference for both heart rate and energy cost. But they shows comparatively less heart rate for KAU coconut palm climbing device. The oxygen uptake in terms of VO2 max was minimum for KAU coconut palm climber (58.53 per cent) while it was 65.22 per cent for Sit and climb type (TNAU model) for male operators. Similarly for female subjects, minimum for KAU coconut palm climber (74.30 per cent). Sit and climb type (TNAU model) is difficult in operation compared with other devices. Major discomfort was happened in left thigh, right thigh, left foot and right foot. Based on these results it was found that KAU coconut palm climber and Kerasuraksha coconut climbing device were identified as more suitable for climbers than other climbing devices. Seating unit of Kerasuraksha coconut climbing device and pedal unit of KAU coconut palm climber were ergonomically comfortable for the climbing operator and developed a new model by incorporating the constructional behavior of both KAU coconut palm climber and Kerasuraksha coconut climbing device. Energy expenditure of new model for male is decreased by the rate of 10.8per cent when compared to Sit and climb type (TNAU model and with KAU coconut palm climber it is comparable. In the case of female subjects, Energy cost of new model was decreased by 7.8 per cent with Kerasuraksha coconut climbing device and 6.2 per cent with Sit and climb type (TNAU model) and it is comparable with KAU coconut palm climber. Mean VO2, VO2 max and work pulse of new model is 1.10, 58.16 per cent and 69.70 beats min-1 for male and for female it is 1.22, 73.45 per cent and 81.10 beats min-1 respectively. These values are comparatively less than value of other five models. The time required for climbing new model was 65.01 sec for male subjects which are less than other five selected coconut climbing devices and same trend for female also. The setting time of the new model was 65 sec while for KAU coconut palm climber it was 150 sec. Time was reduced by 56.67 per cent compare to KAU coconut palm climber
Open Access
Ergonomic investigations on hand arm vibration of brush cutter for the development of a vibration reducing aid
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2016) Aswathi, K; KAU; Sureshkumar, P K
Brush cutters are widely used in Kerala for weeding and clearing fields. While operating brush cutters, certain amount of vibration is transmitted to human body.Extended exposure to mechanical vibration can induce degeneration of the vascular and sensio-neural systems in the hand called hand-arm vibration syndrome (HAVS).The hand-arm vibration syndrome (HAVS) is a complex condition associated with vibration exposure and the use of hand-held vibrating machines. The vibration exposure of worker can be decreased by proper selection and maintenance of tool. To study the ergonomic aspects and hand transmitted vibrations of brush cutters, six subjects (3 male & 3 female) were selected who arehaving experience in operation of brush cutter.A suitable vibration reducing aid for brush cutters is designed and fabricated keeping the view that it should be capable of transmitting at least a part of the vibration produced at cutter head to the ground.It should be easily attached or detached from the brush cutters shaft.The material used for the vibration reduction aid should be light in weight and sturdy, so that it could be raised along with the cutter head by the operator. According to the conceptual design, a vibration reduction aid is developed and field tested. It consists of parts viz. curved arms, fixture to arms, quick fixing locks, ground rollers, rollers fixture and rubber grip. The brush cutter and vibration reducing aid is evaluated in the field with different cutter heads viz. nylon rope, 2 blade, 3 blade and circular blade. The experiment is repeated for 2-stroke and 4-stroke models of brush cutters operated by male and female subjects. The energy expenditure for brush cutter operation is calculated for two models of brush cutter for all subjects and compared. A statistical analysis is conducted using MSTAT software and found that the developed vibration reducing aid, blade and type of internal combustion engine have significant effect on vibration excitation in both right and left handles of brush cutters selected. The proposed method of evaluating occupational risk related to mechanical vibration exposure while working with brush cutter makes it possible to account the effect of attachment, cutter head and type of internal combustion engine. Subjective ratings like ODR, OER, OSR and BPDS also indicated significant effect of reducing vibration due to the vibration reducing aid.
Open Access
Investigations for the development of electrostatic pollinator
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Rinju lukose; KAU; Dhalin, D
The problems in fruit setting with artificial pollination (contact type) can eradicate by the application of electrostatic forces (non - contact pollen collection and deposition), hence the study was undertaken to develop an electrostatic pollinator. Anagha variety of tomato and Preethi variety of bitter gourd were selected. Morphological characteristics of these flowers were studied for design of pollinator. A high voltage amplification unit with flyback transformer and MOSFET, a spherical shaped electrode and a DC input source were the major components of the electrostatic pollinator. The pollen collection capacity of two electrodes E1 (10 mm) and E2 (7.5 mm) were evaluated at voltage potentials of 3 kV, 4 kV, 5 kV and 6 kV at 5 mm, 10 mm and 15 mm distance from the anther tip of flower. The maximum number of pollens (409 for tomato and 2827 for bitter gourd) was collected by electrode E1 with a charging potential of 6 kV at 5 mm distance, both in case of tomato and bitter gourd. This high pollen collection rate was due to high detaching forces acting on the pollen grains at shorter distance between the anther tip and electrode. The pollen collection capacity was minimum (87 for tomato and 1227 for bitter gourd) for electrode E2 with an electrode potential of 3 kV at 15 mm distance. Pollens were deposited into the flower using the two electrodes (E1 and E2) at voltage potential of 1 kV, 3 kV and 6 kV at 5 mm distance from the tip of stigma. The fruit set efficiency of electrostatic pollination in tomato was 80% and artificial manual pollination was 40%. In bitter gourd, fruit set efficiency of electrostatic pollination and artificial pollination was 100%. But damage of stigma during hand pollination caused reduction in size, weight and number of sound seeds.
Open Access
Design development and testing of a power operated paddy hill seeder
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Bandi Nageswar; KAU; Manoj Mathew
Rice (Oryza sativa L.) is important leading food crop and it is widely cultivated in India. The farmers are facing problems due to lack of labour, time, inputs cost and also due to drudgery in work. Nevertheless, mechanization in paddy cultivation can boost higher productivity and considerably reduce the cost of production. Therefore, the present study was undertaken to design and develop a power operated paddy hill seeder in paddy cultivation. The power operated paddy hill seeder was developed and tested based on the, engineering and physical properties of dry and pre-germinated paddy seeds. The tests were conducted on sand bed to evaluate the seed metering mechanism performance with respect to spacing, seed rate, quality of feed index, multiple index, miss index, and seed damage at two different forward speeds (1.5 and 1.8 km h-1), two cell sizes and three transmission speeds (1:1.7, 1:1.2 and 1:0.95). The mean hill to hill spacing was ranged from 0.09-0.20 m, 3 to 7 seeds per hill, seed rate of 21-58 kg ha-1. The missing index and multiple indexe were less for the different combinations of study parameters (speed 1.5 kmph, cell size 9 mm, Transmission ratio 1:1.7), (Speed 1.8 kmph, Cell size 9 mm, Transmission ratio 1:1.7) and (Speed 1.8 kmph, Cell size 12 mm, Transmission ratio 1:1.7). The quality feed index were 86.1, 88.6 and 91.1 respectively for above sequence of combinations of study parameters. The average field capacity of the paddy hill seeder was 0.22 ha h-1 and 0.26 ha h-1 with efficiency of 80.00% and 76.00 % for forward speeds of 1.5 and 1.8 kmph respectively. Based on the performance evaluation results, it is concluded that the developed power operated paddy hill seeder is economical and efficient for direct sowing of paddy.

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