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  • ThesisItemOpen Access
    Design, fabrication and testing of a power operated jab type paddy dibbler
    (Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1997) Maji Krishnan, G; KAU; Jippu, Jacob
    A power operated jab type paddy dibbler developed and tested at K.C.A.E.T, Tavanur is described. A cup feed type metering mechanism, discharged the seeds into the distribution wheel. Rotation of this wheel caused the transfer of seeds from the distribution wheel to the seed tubes. The to and fro motion of the plungers inside the five seed tubes closed and opened the port between the seed tran9fer tube and seed tube at predetermined intervals. A cam and follower arrangement fitted on the main shaft regulated the to and fro motion of the plungers. In operation, the rotation of the dibbler wheel caused the tip of seed tubes to make holes in the soil. At the time of penetration the plunger occupied a position farthest to the main shaft thus keeping the tip of seed tube closed. This prevented the entry of soil into the seed tube. After the seed tube has reached the maximum depth the plunger is moved up quickly transferring the seeds into the holes. The dibbler gave seed rates of 87.1, 74.6, 68.0, and 61.1 kg/ha at the speeds 0.788, 1.152, 1.530 and 1.778 km/h respectively in the field. It placed at an average 3-6 seeds in a hill at a depth of 4-4.2 cm. The number of seeds mechanically damaged was only 0.89 per cent and loss of viability due to mechanical damage was only 3.77 per cent. The average power required was 0.093 hp. Labour requirement was 60.68 man-h/ha. Cost of operation of this dibbler was Rs 86.0/h including the cost of power source. The jab type dibbler is convenient for use by both men and women.
  • ThesisItemOpen Access
    Development of powertiller operated paddy reaper windrower
    (Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1997) Shiny, Lukose; KAU; Sivaswami, S
    A vertical conveyor reaper-windrower suitable for mounting on KAMCO 9hp powertiller was developed Kerala for the first time. After considering the maneuvrability, weight distribution, field capacity and power transmission, the 1.6m width vertical reaper was selected for the KAMCO powertiller and was locally fabricated. The complete rotavator unit was dismantled and a newly designed power transmission unit was fitted on the KAMCO powertiller. The handle was kept at an ergonomically suitable height of 1m. A combination frame was developed inorder to accommodate both the engine and the reaper at the most appropriate location to achieve the static and dynamic balancing during field operation after the removal of rotavator. The centre of gravity of the engine at the new location was 50mm in front of the wheel axle and at a height of 180mm from its original position. Field evaluation of the reaper was carried out during November and December, 1996 at Tavanur. The front mounted reaper- windrower was evaluated to find out the optimum engine speed and forward speed to achieve better harvesting and windrowing pattern, maximum field capacity and field efficiency with less harvesting losses were found out. For the recommended engine speed of 1200 to 1400rpm at low first and low second gears a forward speed of 0.53 to O. 94m per sec. was obtained in the field. The actual cutting width was 1.5m. The maximum field efficiency of 85 per cent was obtained for first gear when the engine rpm was 1200. Actual field capacity for this speed was 0.224ha per hr. It was seen that for the recommended engine speed between 1200 to 1400rpm a normal forward speed of (.53 to 0. 94m/sec was obtained with an average actual field capacity of 0.25 ha/hr and an average total grain loss of 1.9 per cent in the field. Downward handle reaction for this recommended speeds varied between 9 to 14 kgf at the time releasing the clutch or using the accelarator. By the use of powertiller reaper a labour saving of 82.5 per cent was obtained. The owner would get a monitory benefit of Rs.1210/ha while the farmer hiring the reaper would get a saving of Rs.830/ha compared to manual harvesting. The initial invest of the owner would be paid back within 2 years if he could hire it out for 1000hrs per year. The total weight of the unit is 451kg which is 34kg less than the original weight the powertiller with rotavator unit. Its overall dimensions are L:279S x W: 1650 x h: 1510mm and the total cost is Rs.1,16,500.