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Open Access
Development of low cost electrostatic spray-charging system for liquid formulations
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2016) Dipak Khatawkar, S; KAU; Dhalin, D
The introduction of electrically charged sprays in agricultural application has become inevitable for better control on droplet transference with reduced drift and increase in application efficiency with less spray chemical requirements. In the present study was under taken to develop an electrostatic induction spray charging system as attachment to powered knapsack mist-blower. A high voltage generator was fabricated on the basis of Cockcroft-Walton voltage multiplier principle with input of 6 V DC battery to provide high voltage required at the developed charging electrode assembly (Model III, Model IV and Model V) for inducing electrostatic charge on spray droplets. As the existing (Model I) and redesigned (Model II) nozzle failed to give fine atomization, a self-atomizing hydraulic nozzle was developed for delivering the droplet spectrum required for effective electrostatic charge induction. The three working models (III, IV and V) were evaluated for charge to mass ratio (mC.kg-1) at five electrode potentials (1 kV, 2 kV, 3 kV, 4 kV and 5 kV), four electrode placement positions (0 mm, 5 mm, 10 mm and 15 mm) and five distances (50 cm, 100cm, 150 cm, 200 cm and 250 cm) from the nozzle. Model V with electrode voltage potential at 5 kV and EPP at 5 mm shown the maximum CMR value (1.088 mC.kg-1), followed by Model III (0.888 mC.kg-1) and Model IV (0.777 mC.kg-1) with same combination of variables. In contrast with commercial system (ESS-MBP90) it was observed that except at 50 cm distance from nozzle, Model V (at 4 kV and 5 kV) surpassed commercial system in CMR from 100 cm to 250 cm distance. To avoid air blast injury of plant, the nozzle has to be 100 cm to 150 cm away from the plant. The droplet spectrum of the developed system was analysed and observed that the size of droplets were 100 to 200 μm. The deposition efficiency of the developed system was on par with that commercial unit, and was within the range of 60 to 70 per cent. The developed system found to be cost effective and significantly consistent than the commercial system.
Open Access
Evaluation of physiological cost and subjective assessment of existing coconut climbing devices
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2015) Hameeda Bindu, Vahab; KAU; Bini, Sam
At present there are different models of coconut climbing devices available in the market. Most of the climbing devices safety and efficiency aspects are not being studied and needs to be comparatively evaluated and modified. In this study five coconut climbing devices were selected, those are Sit and climb type (TNAU model), Standing type (Chemberi model), KAU coconut palm climber (developed at KCAET), Kerasureksha (Model developed at ARS, Mannuthy) and CPCRI model coconut climbing device. Pertinent anthropometric dimensions of human subjects with reference to the dimensions and positions of the functional components of coconut climbing devices was identified and 35 different body dimensions useful for the design or redesign of coconut climbing devices were recorded by following standard anthropometric procedure. Ten subjects (five each for men and women) were selected, conforming to statistical requirements of anthropometric dimensions. The selected ten subjects were screened for normal health through medical and bio-clinical investigations which includes Electro Cardio Graph (ECG), blood pressure and bio-clinical analysis. Selected ten subjects were calibrated in the laboratory by indirect assessment of oxygen uptake. The relationship between the heart rate and oxygen consumption of the subjects was found to be linear for all the subjects. Then energy cost of operation of the selected coconut climbing devices were computed by multiplying the oxygen consumed by the subject during the trial period with the calorific value of oxygen as 20.88 kJ lit-1. Energy cost is comparatively less for KAU coconut palm climber with other models. Mean energy cost of male subjects during the operation of KAU coconut palm climber is 23.16 kJ min-1 and female shows 25.73 kJ min-1. Variation of heart rate and energy cost of both male and female for selected five models were statistically analyzed. Female subjects are significantly differed in both heart rate and energy cost on different coconut climbing devices and all the female subjects showed minimum heart rate while operating KAU coconut palm climbing device. But male subjects are shown any significant difference for both heart rate and energy cost. But they shows comparatively less heart rate for KAU coconut palm climbing device. The oxygen uptake in terms of VO2 max was minimum for KAU coconut palm climber (58.53 per cent) while it was 65.22 per cent for Sit and climb type (TNAU model) for male operators. Similarly for female subjects, minimum for KAU coconut palm climber (74.30 per cent). Sit and climb type (TNAU model) is difficult in operation compared with other devices. Major discomfort was happened in left thigh, right thigh, left foot and right foot. Based on these results it was found that KAU coconut palm climber and Kerasuraksha coconut climbing device were identified as more suitable for climbers than other climbing devices. Seating unit of Kerasuraksha coconut climbing device and pedal unit of KAU coconut palm climber were ergonomically comfortable for the climbing operator and developed a new model by incorporating the constructional behavior of both KAU coconut palm climber and Kerasuraksha coconut climbing device. Energy expenditure of new model for male is decreased by the rate of 10.8per cent when compared to Sit and climb type (TNAU model and with KAU coconut palm climber it is comparable. In the case of female subjects, Energy cost of new model was decreased by 7.8 per cent with Kerasuraksha coconut climbing device and 6.2 per cent with Sit and climb type (TNAU model) and it is comparable with KAU coconut palm climber. Mean VO2, VO2 max and work pulse of new model is 1.10, 58.16 per cent and 69.70 beats min-1 for male and for female it is 1.22, 73.45 per cent and 81.10 beats min-1 respectively. These values are comparatively less than value of other five models. The time required for climbing new model was 65.01 sec for male subjects which are less than other five selected coconut climbing devices and same trend for female also. The setting time of the new model was 65 sec while for KAU coconut palm climber it was 150 sec. Time was reduced by 56.67 per cent compare to KAU coconut palm climber
Open Access
Ergonomic investigations on hand arm vibration of brush cutter for the development of a vibration reducing aid
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2016) Aswathi, K; KAU; Sureshkumar, P K
Brush cutters are widely used in Kerala for weeding and clearing fields. While operating brush cutters, certain amount of vibration is transmitted to human body.Extended exposure to mechanical vibration can induce degeneration of the vascular and sensio-neural systems in the hand called hand-arm vibration syndrome (HAVS).The hand-arm vibration syndrome (HAVS) is a complex condition associated with vibration exposure and the use of hand-held vibrating machines. The vibration exposure of worker can be decreased by proper selection and maintenance of tool. To study the ergonomic aspects and hand transmitted vibrations of brush cutters, six subjects (3 male & 3 female) were selected who arehaving experience in operation of brush cutter.A suitable vibration reducing aid for brush cutters is designed and fabricated keeping the view that it should be capable of transmitting at least a part of the vibration produced at cutter head to the ground.It should be easily attached or detached from the brush cutters shaft.The material used for the vibration reduction aid should be light in weight and sturdy, so that it could be raised along with the cutter head by the operator. According to the conceptual design, a vibration reduction aid is developed and field tested. It consists of parts viz. curved arms, fixture to arms, quick fixing locks, ground rollers, rollers fixture and rubber grip. The brush cutter and vibration reducing aid is evaluated in the field with different cutter heads viz. nylon rope, 2 blade, 3 blade and circular blade. The experiment is repeated for 2-stroke and 4-stroke models of brush cutters operated by male and female subjects. The energy expenditure for brush cutter operation is calculated for two models of brush cutter for all subjects and compared. A statistical analysis is conducted using MSTAT software and found that the developed vibration reducing aid, blade and type of internal combustion engine have significant effect on vibration excitation in both right and left handles of brush cutters selected. The proposed method of evaluating occupational risk related to mechanical vibration exposure while working with brush cutter makes it possible to account the effect of attachment, cutter head and type of internal combustion engine. Subjective ratings like ODR, OER, OSR and BPDS also indicated significant effect of reducing vibration due to the vibration reducing aid.
Open Access
Investigations for the development of electrostatic pollinator
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Rinju lukose; KAU; Dhalin, D
The problems in fruit setting with artificial pollination (contact type) can eradicate by the application of electrostatic forces (non - contact pollen collection and deposition), hence the study was undertaken to develop an electrostatic pollinator. Anagha variety of tomato and Preethi variety of bitter gourd were selected. Morphological characteristics of these flowers were studied for design of pollinator. A high voltage amplification unit with flyback transformer and MOSFET, a spherical shaped electrode and a DC input source were the major components of the electrostatic pollinator. The pollen collection capacity of two electrodes E1 (10 mm) and E2 (7.5 mm) were evaluated at voltage potentials of 3 kV, 4 kV, 5 kV and 6 kV at 5 mm, 10 mm and 15 mm distance from the anther tip of flower. The maximum number of pollens (409 for tomato and 2827 for bitter gourd) was collected by electrode E1 with a charging potential of 6 kV at 5 mm distance, both in case of tomato and bitter gourd. This high pollen collection rate was due to high detaching forces acting on the pollen grains at shorter distance between the anther tip and electrode. The pollen collection capacity was minimum (87 for tomato and 1227 for bitter gourd) for electrode E2 with an electrode potential of 3 kV at 15 mm distance. Pollens were deposited into the flower using the two electrodes (E1 and E2) at voltage potential of 1 kV, 3 kV and 6 kV at 5 mm distance from the tip of stigma. The fruit set efficiency of electrostatic pollination in tomato was 80% and artificial manual pollination was 40%. In bitter gourd, fruit set efficiency of electrostatic pollination and artificial pollination was 100%. But damage of stigma during hand pollination caused reduction in size, weight and number of sound seeds.
Open Access
Design development and testing of a power operated paddy hill seeder
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Bandi Nageswar; KAU; Manoj Mathew
Rice (Oryza sativa L.) is important leading food crop and it is widely cultivated in India. The farmers are facing problems due to lack of labour, time, inputs cost and also due to drudgery in work. Nevertheless, mechanization in paddy cultivation can boost higher productivity and considerably reduce the cost of production. Therefore, the present study was undertaken to design and develop a power operated paddy hill seeder in paddy cultivation. The power operated paddy hill seeder was developed and tested based on the, engineering and physical properties of dry and pre-germinated paddy seeds. The tests were conducted on sand bed to evaluate the seed metering mechanism performance with respect to spacing, seed rate, quality of feed index, multiple index, miss index, and seed damage at two different forward speeds (1.5 and 1.8 km h-1), two cell sizes and three transmission speeds (1:1.7, 1:1.2 and 1:0.95). The mean hill to hill spacing was ranged from 0.09-0.20 m, 3 to 7 seeds per hill, seed rate of 21-58 kg ha-1. The missing index and multiple indexe were less for the different combinations of study parameters (speed 1.5 kmph, cell size 9 mm, Transmission ratio 1:1.7), (Speed 1.8 kmph, Cell size 9 mm, Transmission ratio 1:1.7) and (Speed 1.8 kmph, Cell size 12 mm, Transmission ratio 1:1.7). The quality feed index were 86.1, 88.6 and 91.1 respectively for above sequence of combinations of study parameters. The average field capacity of the paddy hill seeder was 0.22 ha h-1 and 0.26 ha h-1 with efficiency of 80.00% and 76.00 % for forward speeds of 1.5 and 1.8 kmph respectively. Based on the performance evaluation results, it is concluded that the developed power operated paddy hill seeder is economical and efficient for direct sowing of paddy.
Open Access
Design and development of a multipurpose tool carrier for homestead agriculture
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Arya, K T; KAU; Shaji James
Homesteads lack appropriate machinery that suits their diverse requirements. Homestead agriculture warranted an affordable and versatile powered multipurpose tool carrier capable of improving the efficiency of human power. Hence development of a MPTC powered by the engine of a 1.5 kW backpack brush cutter which is commonly available in farming households was under taken so as to avoid the requirement of different implements and power sources for different operations. Main components of MPTC were support frame along with handle, transmission systems with gear reduction units which converted 9340 rpm of the engine to 226 rpm with necessary transmission shafts and transportation wheels. Tools developed as attachments to MPTC were rotary tiller/weeder for vegetable crops, paddy weeding attachment, surface pulveriser cum two-row vegetable weeder, horizontal auger for coconut basin listing and vertical auger for digging pits. The multipurpose tool carrier with its different attachments was tested in fields with moisture contents ranging from 10 to 30%. From the field evaluation of rotary weeding attachment, it was found that the depth of cut was 3-5 cm and the average weeding efficiency was 90.07%. The fuel consumption, field efficiency, average weeding efficiency and average plant damage in the case of paddy weeder were 0.675 l h-1, 66.4%, 71.09% and 4.87%, respectively. Surface pulveriser cum two-row vegetable weeder attachment for row crop vegetables gave an average weeding efficiency of 80.27% with a fuel consumption of 1.64 l h-1 and a field capacity of 0.024 ha h1. Coconut basin lister could make 14-25 shallow basins per hour based on soil conditions. Earth auger could dig 8 pits with a maximum depth of 45 cm and 15 cm diameter. Total cost of fabrication of different attachments with MPTC was Rs.35640/-.
Open Access
Development and testing of potting mixture Filling machine for filling grow bags
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Amal Dev, J; KAU; Jayan, P R
Grow bag cultivation is getting popular in our state due to urbanisation. It necessitated easy method of filling grow bags as per the favourable agronomic conditions for crop growth. A grow bag filling machine was hence developed and tested for filling grow bags of different size. The machine was developed by modifying the KAU manure pulverizer by suitably fixing a collecting hopper beneath the sieve, grow bag holders attached to one leg of the stand for holding different bags and pedal for controlling the filling. The machine consists of an electric motor, a feeding chute, pulverizing drum, transmission unit, rotating blades, sieve and a supporting stand. Materials were pulverized and mixed due to rotations of the blade which caused the cutting and shearing actions and got pulverized in the clearance between the blade and the sieve. The grow bag mixture was discharged through the sieve and got collected in the bottom hopper. A pedal operated valve was inserted into the small hopper to facilitate metered discharge of the potting media. As and when it is allowed to open a metered quantity of the mixture was discharged into the grow bags placed below it. The machine was tested to determine its performance and to optimize the machine parameters and material parameters at different moisture contents of 10,15,20,25 and 30 percent, clearances of 15, 20 and 25 mm, two ratios of soil: coir pith: FYM as 1:1:1 and 1:0.5:1 mixture and for three bag sizes of small medium and large. Dried soil, coir pith and FYM get pulverized, mixed and filled in the grow bags. The properties of grow bag mixtures obtained were found out and were on par with the ideal recommendations. The properties such as water holding capacity (165.02 percent), bulk density (0.493 g.cm-3), porosity (65.43 percent), fineness modulus (5.31), angle of repose (46.66º), pH (6.76), electrical conductivity (2.19 dS.m-1) and uniformity of mixture were observed at the ratio 1:1:1 (S:C:FYM) at the moisture content of 15 percent. Performance parameters such as weight of bags filled (6.18 kg) time of operation (230 s), capacity of the machine (385 kg.h-1), number of bags filled (63) and energy consumption (0.31 kWh for four bags) were obtained with an overall efficiency of 97.70 percent. The cost of grow bag filling machine is Rs.49500. The hourly cost of operation for the machine is calculated as Rs.357. The analysis of the results indicated that the performance of the machine was optimum for filling large grow bags at 15 percent moisture content at the ratio S: C: FYM as 1:1:1 for all clearances.
Open Access
Department and testing a power operated pre-germinated paddy seed broadcaster
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Sreedhara, B; KAU; Manoj Mathew
Rice (Oryza sativa L.) is important leading food crop and it is widely cultivated in India. The farmers are facing problems due to lack of labour, time, inputs cost and also due to drudgery in work. Nevertheless, mechanization in paddy cultivation can boost higher productivity and considerably reduce the cost of production. Therefore, the present study was undertaken to develop and evaluate the performance of a battery operated pre-germinated broadcaster in paddy cultivation. The power operated pre-germinated paddy seed broadcaster was developed and tested based on the, engineering and physical properties of dry and pre-germinated paddy seeds. The performance parameters of paddy seed broadcaster were the application rate, coefficient of variation, skewness ratio and uniformity coefficient of distribution. The maximum application rate of 149.02 kg ha"' was observed for the treatment Q2S201 in single pass. The minimum application rate of 0.14 kg ha"' was observed for the treatment Q2S201 in single pass. In multiple pass the maximum and minimum application rate of 182.52 kg ha"' and 47.05 kg ha"' were observed for the treatments Q2S101 and Q2S202 for three meter spacing of seven meter effective swath width. The maximum skewness ratio was about 101% for the treatment QlSlOl in single pass. The minimum skewness ratio observed was about 48% for the treatment Q2S102. The minimum coefficient of variation observed was about 57.15 % for the treatment Q1S201 in single pass. The minimum coefficient of variation of about 8.19% was observed for the treatment Q1S102 for four meter spacing application rate. The average effective field capacity and field efficiency for four meter was about 0.59 ha hr"' and 65% for six-meter effective swath width at walking speed of 1.5 km ha"'. The savings in cost and time for battery powered centrifugal broadcaster about 76.34% and 78.88% compared to manual broadcasting. From the perfonnance evaluation test, it was concluded that the battery operated centrifugal paddy seed broadcaster can perform paddy seed broadcasting operation efficiently and economically.
Open Access
Studies on the effect of active tillage tools soil properties
(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 2019) Amrutha, K; KAU; Shivaji, K P
Three active tillage implements; rotavator, power harrow and spading machine were tested in three fields at various engine speeds in order to study the tilth produced by these implements. It was observed that the suitability of an implement was changed according to the soil properties considered. Power harrow and spading machine can be recommended for getting lower bulk density, whereas rotavator and power harrow were suitable for higher soil pulverization and soil inversion. The deeper operating depth can be achieved by the usage of spading machine. Rotavator consumed less fuel and lower operating cost per unit area. The soil tilths obtained by these implements were compared using value of tillage performance index and ranking by grey relational mialysis. In both the cases rotavator was found to be better compared to others. The cost of operation, energy requirements and time of operation of the tillage implements showed that lower values of Rs. 3300, 827.91 MJ and 3.03 hours per hectare were observed in operation of rotavator followed by power harrow, Rs. 4500, 1029.68 MJ and 4.76 hours, and higher values of Rs. 7900, 1686.10 MJ, 9.09 hours were found in spading machine respectively. The implements were operated in multiple passes on the same field to study the variations in tillage quality. Two pass of rotavator, two pass of power harrow and three pass operation of spading machine were found to be similar based on the soil properties. The respective ratios of cost, energy and time expenditure were obtained as 1 : 1.33 : 2.93, 1 : 1.42 : 3.43 and 1 : 1.18 : 2.41 for rotavator, power harrow and spading machine. While considering in the point of view of grey relational ranking and tillage performance index, rotavator operation was found best. The cost and energy analysis of the operations also have computed. It also indicated rotavator has the best results. The spading machine can be used for fields which need higher operating depth, even though it's operating cost and time of operation were higher.

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