Thumbnail Image

Theses

Browse

1995 - 19964
Reset filters
Subject: Farm, Machinery and Power × Author: KAU × End date: 1996 × Start date: 1995 ×
Reset filters

Search Results

Now showing 1 - 4 of 4
  • Thumbnail Image
    ThesisItemOpen Access
    Evaluation and modification of powertiller operated paddy reaper
    (Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1995) Selvan, P; KAU; Sivaswami, N
    The study on power tiller operated paddy reaper-windrower was taken up solve the problems of labour scarcity and uneconomic cost of cultivation of paddy. The 1.6 m vertical conveyer reaper-windrower was fabricated and was mounted with commercially available 8-10 hp air cooled Mistubishi power tiller. Improvements and modifications were carried out to make the unit suitable for harvesting of paddy in Kerala. The original engine chasis of the power tiller was replaced with a newly fabricated chasis on which both the engine and paddy harvester were mounted. Difficulties were experienced in starting and in operating the harvester when the drive was taken directly from the engine pulley to the cutterbar. Initialy the unit was operated with rotovator at the rear side. It was found difficulty in crossing the bunds, hence rotovator was removed. After detailed studies, an auxiliary gear box was designed and fabricated for transmitting power to reaper from the rotovator gear assembly. The rear rotovator was dismantled and the auxiliary gear box was assembled. For balancing, a counter weight of 35 kg was added in between the handles. The crop is cut by the reciprocating knife while passing through crop dividers, star wheels, pressure springs and is conveyed by a pair of lugged conveyer belts and is discharged as a neat windrow. Improvements and modifications were carriedout on most of the reaper components. Field evaluation of paddy harvester was carried out at KCAET Tavanur for two seasons. It was found that harvester has an effective cutting width of 1.55 m and an average field capacity of 0.02036 ha/hr. The pre harvest loss, sickle loss, shattering loss and total cutter bar loss were found to be 0.005 per cent, 2.43 per cent and 0.026 per cent respectively. The power tiller operated reaper-windower was found suitable for harvesting paddy both in wet as well as dry fields except the fully lodged crops. It is an appropriate machinery for harvesting paddy and is found economically and technically suitable for Kerala conditions. It was calculated that manual harvesting needs Rs. 1625/ha whereas power tiller operated reaper needs only Rs. 348/ha and thus achieved a saving of amount of Rs. 1277/ha. The savings of 186 man-hrs/ha achieved by the introduction of power tiller operated paddy reaper is a promising solution for the crisis of labour scarcity and the high cost of labour input in the paddy cultivation.
  • Thumbnail Image
    ThesisItemOpen Access
    Development and performance evaluation of a black pepper skinner
    (Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1996) Anandabose, D; KAU; Jippu Jacob
    A power operated black pepper skinner was developed, tested and its performance evaluated. The major parts were two cylinder – concave assemblies, a hopper, a feed roll, an inclined belt separator assembly and a variable speed electric motor with a speed reduction unit of 10:1 ratio. The decortications took place as a result of the compressive and the shearing forces acting upon the pepper berries fed between the rotating drum and the stationary concave. A 3 – factor, Factorial Experiment in Completely Randomized Design (CRD) with feed rate, drum speed and surface condition as factors was adopted. The maximum overall decorticating efficiency was observed at the feed rate of 12 kg/h and drum speed of 20 rpm for both the surface types. The maximum decorticating efficiency observed for coir-mat was 91.5 and that observed for rubber surface was 94.2. The effectiveness of wholeness of kernels was found to show lower values for the highest speed of 25 rpm due to the crushing of berries. The maximum overall decorticating efficiency recorded for coir – mat was 87.7 per cent and that recorded for rubber sheet was 90.3 per cent. The study showed that the parameters of feed rate, drum speed, and surface type, have significant influenz on decorticating efficiency, effectiveness of wholeness of kernals and overall decorticating efficiency.
  • Thumbnail Image
    ThesisItemOpen Access
    Development and testing of a large diameter pit digger for laterite terrain
    (Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1996) Preman, P S; KAU; Jippu, Jacob
    A large diameter pit digger was developed as an attachment to tractor for making large size pits in laterite suitable for planting saplings of trees especially for coconut palms. It was tested and evaluated at the Kelappaji College of Agricultural Engg. & Tech., Tavanur. The pit digger mainly consisted of a tractor rear-mounted twin-blade laterite cutter. The twin-blade laterite cutter essentially consisted of two circular blades, a main shaft, two cast iron hubs, two bearings and bearing blocks, power transmission elements, a main frame, two protective shields and one stopper. A 3 phase, 3-hp electric motor of 1440 rpm at a speed at a speed ratio of 2.1:1 was used for rotating the blades. By using a jib crane twin-blade laterite cutter was hitched to the three point hitch system of a tractor. Pit having approximately a square-horizontal cross-section and stepped or rebated downwards in four steps was made in laterite. Size of pit obtained was 1290 x 1190 mm at the top and 830 x 623 mm at the bottom with a total depth of 900 mm. The volume of pit was 0.914 m3. The capacity of machine was 2.24 pits of 0.914 m3 in a day of 8 h. For making a pit of 0.914 m3, the total electrical energy consumption was 4.111 kWh and the diesel fuel consumed by tractor was 18.5 L. The cost of digger excluding cost of motor, jib crane and tractor was Rs. 3800. The operating cost of the digger was Rs. 140.61 per hour and the cost of making one pit was Rs. 453.23. After taking in to account of the cost recovered due to the 41 laterite blocks obtained while making the pit, the net cost of making a pit was Rs. 207.12.
  • Thumbnail Image
    ThesisItemOpen Access
    Modification and testing of KAU Arecanut De-husker
    (Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1996) Rajmohan, C K; KAU; Jippu, Jacob
    An arecanut dehusker consisting of mainly a pair of fluted rollers, a pressure roller assembly, a scrapper assembly, a guide chute and a feed tray was developed in this study. The arecanut was fed between the two counter- rotating fluted rollers and was pressed against these rollers by the pressure roller. The fluted rollers gripped the husk and pulled it to the rear side of the rollers. In the process the husk was ripped open and the kernel was ejected from its shell. The performance of the machine was studied at speeds of 60, 90,120,150 and 180 rpm and with three different surface characteristics of the rollers. The surface characteristics of the rollers were varied by having different number of teeth and pitch. From the studies the optimum setup of the machine for deriving maximum dehusking efficiency and minimum damage to the dehusked kernels and unhusked fruits was obtained. This was at a speed of 150 rpm against the roller surface having 30 teeth with pitch 3.9mm, width 2.0mm, and depth 1.0 mm. At this set-up the dehusking efficiency, percentage of the number of dehusked kernals and unhusked fruits damaged were 94.4, 5.5 and zero percent respectively. And also this set-up yielded an output of 23 kg of arecanut kernals per hour.