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ThesisItem Open Access Development and evaluation of process protocol for vacuum fried carrot chips (Daucus Carota L)(Department of Processing and Food Engineering, KCAET, Tavanur, 2021) Babu, P; KAU; Rajesh, G KCarrots are highly nutritious vegetable, which can be consumed in raw and processed form throughout the world. Carrot plays a vital role in the development and protection of human body. Carrot contains vitamins viz., B1(Thiamine), B2(Riboflavin), B6(Niacin) and B12 (Cobalamin) besides rich in source of βcarotene and dietary fibre which are helpful to prevent cancer and other dreadful diseases occur in human body. In Kerala state, carrot production is very limited, but its consumption is more. The postharvest losses of carrot were estimated as 18- 20%. The development of value-added products from carrot was an idealistic solution to reduce the postharvest losses by adopting new processing technologies. At present, due to consumer’s awareness, there is a lot of demand for healthy and tasty snack products with less oil content which provide good health. In this context, investigation on processing technologies focus on producing high quality fried products with less oil content and good textural property. The technology of vacuum frying is a best option for the production of novel snacks which fulfil the consumers demand and meet nutritious requirements. Vacuum frying is a novel technology, in which the food is heated under lower temperature and pressure(<6kPa). Vacuum frying lowers the water activity, oil content, retains the color and preserve nutrients in the fried product. The batch type vacuum frying system consists of two chambers viz., frying chamber (3kg capacity) and oil storage chamber (30-35L capacity). The refined palm oil was used for vacuum frying and de-oiling was done at 1000 rpm for 10 min. After every batch of vacuum frying, the oil was collected for quality analysis. Prior to the research, the physico-chemical properties of raw carrot (Ooty-1) was determined. The pre-treatments viz., blanching, blanching cum drying, blanching cum freezing, freezing and gum coating were optimized based on the quality of vacuum fried carrot chips. The freezing pre-treatment obtained the best results among other pre-treatments in terms of less oil content (14.48 %), water activity (0.214), moisture content (2.67%), hardness (1.282 N) and red color retention of a* value (22.85). The standardization of process parameters were done using RSM (CCRD) based on the quality characteristics of VF-carrot chips. The process parameters seected in this study were frying temperature (100,110 and 1200C), frying pressure (11,13 and 15 kPa) and frying time (16,18 and 20 min). The optimum operating conditions of vacuum frying viz., frying temperature, vacuum pressure and frying time were found to be 100°C, 11 kPa and 16 min respectively. At optimum operating conditions of 100°C, 11 kPa and 16 min, the quality parameters were oil content (11.31%), bulk density(0.873 g/cm3 ), true density(1.714 g/cm3 ), moisture content(3.28%), water activity (0.384), hardness (1.31 N),thickness expansion (60.42%), L*(43.48), a*( 14.36) b*(28.12) and energy content(1021 KJ/100g). Packaging and storage studies were conducted for the treatments which had high sensory score. The laminated aluminium flexible pouch with N2 gas filling was found to be the best packaging technique to enhance the shelf life of VF carrot chips to a storage period of 4 months. The oil quality parameters viz., total polar compounds (TPC), viscosity, peroxide, free fatty acids (FFA) etc were within the allowable limits even after 40 batches of vacuum frying. The total production cost of 1kg of vacuum fried carrot chips was found to be Rs. 355/-.ThesisItem Open Access Investigations on high rate anaerobic bioreactor for energy production from rubber latex processing effluent(Department of Farm Machinery and Power Engineering, Kelappaji College of Agricultural Engineering and Technology,Tavanur, 2020) Megha, A S; KAU; Shaji James, PAgro-processing industries often contribute significantly in pollution due to discharge of untreated effluents. By anaerobic digestion of these organic effluents, methane rich gas can be produced which is suitable to generate electricity and process heat. But conventional biogas plants are slow in operation with long hydraulic retention times of 35 to 40 days which necessitates large digester volumes. So, anaerobic digestion of high volume agro-processing effluents is feasible only through high rate bioreactors which can reduce hydraulic retention time to few hours. Rubber latex processing effluent (RLPE) is a dilute waste water for which high rate anaerobic treatment can be an affordable technology. Hence, an investigation was taken up to study the performance of Up-flow Anaerobic Hybrid Bioreactor for energy conversion of rubber latex processing effluent (RLPE). Physico-chemical characteristics of RLPE samples were tested and found that RLPE was a dilute waste water with pH in the acidic range. BOD: COD ratio of 0.44 obtained in this study showed good biodegradability of RLPE. A batch anaerobic digestion study was conducted as a preliminary experiment to investigate the biomethanation characteristics of RLPE. The experiment consisted of four treatments having different composition of RLPE with inoculums replicated thrice. This study could prove that RLPE could be subjected to biomethanation and cow dung slurry can be used as inoculum. Even at a lower inoculum: substrate ratio of 1:2, the system could be started up yielding substantial amount of biogas coupled with good TS reduction. Performance of field scale Up-flow Anaerobic Hybrid Bioreactors (UAHBR) was assessed by operating them at different HRTs of 10, 7, 5, 3 and 2 day. During the study an interruption of 2 months in operation occurred due to shut down of the processing unit due to Covid 19. After interruption of 2 months reactor recovered within one month and it proved that hybrid bioreactor could be restarted easily after a shutdown for few months. Reactor was stable in operation during 10, 7, 5, 3 and 2 day HRTs and exhibited good process efficiency with better pollutant reduction and biogas production. Performance was seen deteriorated beyond 5 day HRT. The bioreactors were operated successively at reduced loading rates corresponding to the longer HRTs after reaching the shortest HRT of 2 day. It was observed that there was no considerable difference in daily biogas production with the earlier values obtained during the progressive decrease in HRT. This revealed that the bioreactors would have achieved the maximum possible microbial population already and there was no further improvement in performance on further passage of time. The performance parameters obtained in the investigations with field scale reactors were used for evolving guidelines to design a full scale anaerobic bioreactor. The UAHBR performance was quite satisfactory at 5 day HRT with respect to pollutant reduction as well as energy production. Hence as criteria, full scale plant was proposed to be operated at 5 day and the corresponding reactor volume was 27 m 3 with 7.2 m 3 gas holder volume. The biogas expected to be produced from the full scale plant can be used in a biogas fired rubber sheet dryer which can save about 500 kg of fire wood per day currently used for drying rubber sheets.ThesisItem Open Access Optimum thresher parameters for high moist paddy(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1993) Hamza, Mollakadavath; KAU; Sivaswami, MThe study undertaken by the newly development 1 hp paddy thresher to optimise its parameters for high moist paddy revealed that the peripheral velocity from 10.80 to 21.72 m/s on the rasp – bar, spike tooth, double directional spiral cylinders didn’t influence much on the threshing efficiency. When the moisture content was increased to 35 per cent, the threshing efficiency was brought down from 98.4 to 92 per cent for rasp – bar cylinder and was increased from 88 per cent to 94 per cent in the case of double directional spiral cylinder. The maximum threshing efficiency of 99 percent was achieved for spike tooth cylinder at 19.2 per cent moisture level. The maximum threshing efficiency of 94% and the maximum output of 340 kg/h were achieved with the double directional spiral cylinder when the moisture content was 35% per cent. The proto – type thresher was found to reduce the cost of threshing to 81 per cent and reduction in labour to 85.16 per cent compared to the manual threshing.ThesisItem Open Access Design development and evaluation of a low cost paddy thresher(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1991) Mathew, John; KAU; Sankaranarayanan, M RThough several high capacity threshers are available in the country for different crops, no thresher is found suitable for small and marginal rice farmers. Hence a low cost portable paddy thresher was developed and tested. The power operated machine consists of base, side frames, front grain shield and wire-loop cylinder. The power from the 0.5 hp motor is transmitted to the cylinder shaft by belt and pully arrangement. The optimum cylinder speed is 400 rpm. The capacity of the thresher at 14.26 per cent moisture content is 451.84 kg paddy per hour and threshing efficiency is 95.08 per cent. The mechanical damage of the grain is negligible. Two labourers are required for the whole operation. The size of the thresher is 635 x 500 x 715 mm having a gross weight of 47 kg. The cost of the thresher was worked out to be around Rs. 3600 and the cost of operation for threshing paddy was Rs. 3.00 per quintal. The unit can be fabricated by local artisans from the readily available materials and can successfully be maintained by small and marginal farmers.ThesisItem Open Access Development and performance evaluation of a rotary tillage attachment to the KAU garden tractor(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1990) Jose, C M; KAU; Sivaswami, MConsidering the advantages of rotary tillers over non-powered tillage tools, and in order to make the KAU garden tractor a versatile farm power unit, a rotary tillage attachment for the garden tractor was developed and tested. The main components of the rotary tillage attachment are mainframe, power transmission system, blade assembly, hitching mechanism and protective cover. The depth of tillage obtained is 10 to 15 cm and the effective width of field coverage is 30 to 32 cm. The actual field capacity of the machine is 0.054 ha per hr and the quantity of fuel required to operate the machine is 0.860 1 per hr. Operator can easily walk behind the rotary tiller and turn the garden tractor to either side. The cost of production of the rotary tillage attachment is Rs. 1500.00 and the total cost of ploughing per hectare using the machine is Rs. 450.00.ThesisItem Open Access Development and performance evaluation of a low cost water-wheel for lifting water at low heads(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1992) Jayan, P R; KAU; Sankaranarayanan, M RA low cost water wheel was designed, fabricated and tested in the distributory canal of KCAET farm, Tavanur. The device was operated by the stream current with no additional power source and was tested for different submergence depths varying from 0.12 to 0.25 m. Water wheel with eight cups of 30 cm x 7 cm x 2 cm intake compartment was found to be the most efficient under various operating conditions. A maximum efficiency of 48% was obtained at 0.23 m of submergence depth. The device can lift water without additional operating cost as long at the mean stream velocity is greater than or equal to 0.44 m/sec for the optimum depth of submergence at 23 cm. The corresponding discharge of the system is 19.2 lpm at 0.6 m head. The investment cost of the device is Rs. 800/- and the annual operating cost is Rs. 204/- with low maintenance cost. Though the power output and the discharge capacity were low, it has a two fold advantage of functional reliability and simplicity of design and fabrication at village level. It can successfully be utilised by the small farmers when the cultivating fields are adjuscent to the canal water courses.ThesisItem Open Access Dynamics of power transmission in tractor mounted paddy reaper(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1996) Sushilendra; KAU; Sivaswami, MA tractor front mounted 2.2 m wide paddy reaper windrower was evaluated to find out the optimum forward speed, cutterbar speed, conveyor belt speed and engine speed for different field conditions to achieve better harvesting and windrowing pattern, Maximum field capacity and field efficiency with less harvesting losses. Three PTO pulleys of 17.78 cm, 19.03 cm and 20.32 cm diameter with internal splines were fabricated and used with an engine speed from 1000 to 2000 rpm with four gears in low range and first gear in high range. In addition to pneumatic tyres, a pair of special cage wheels and a simple collection unit were developed and evaluated. In water submerged fields with special cage wheels and PTO pulley of 17.78 cm diameter better results were observed when reaper was operated at an engine speed of 1500 rpm with third low gear with a forward speed of 0.95 m/s. The optimum cutterbar index and conveyor index were found to be 1.56 and 2.30 respectively. The actual field capacity was 0.38 ha/hr and field efficiency was 54 per cent. The crops were found to throw within 10 cm from the discharge plate with an tiller angle of more than 85 degree with only 1.54 per cent of total loss of grain. When the soil is moist and pneumatic wheels fail to give sufficient traction, the special cage wheels were used with a PTO pulley of 19.03 cm diameter. An engine speed of 1400 rpm with third gear and with a forward speed 0.90 m/s was found to give satisfactory performance. The optimum cutterbar index was 1.66 and conveyor index was 2.45. The reaper had the field capacity of 0.36 ha/hr with field efficiency of 53 per cent. The windrowed crop were found to throw within a distance of 13.5 cm with 85 degree of tillers angle with total grin loss of 1.55 per cent. For dry fields, the reaper with pneumatic wheels was found to operate satisfactorily with 20.32 cm diameter PTO pulley at an engine speed of 1300 rpm with fourth gear and with a forward speed of 1.00 m/s. The optimum cutterbar index was 1.48 and conveyor index was 2.19. The actual field capacity was 0.38 ha/hr and field efficiency was 50.66 per cent. The tillers angle was 85 degrees with total grain loss of 1.62 per cent. It is found that the better field performance was achieved when the reaper is operated at a cutterbar speed of 1.50 m/s and conveyor belt speed of 2.20 m/s. A simple crop collection unit of size 1. 5m x 0.7m x 0.35m was developed with the provision for conveying the windrowed crop directly into the collection box. The unit was field evaluated with reaper. The box was found to fill within 10 m of travel and problems were observed in its manoeuv reability, loading and unloading of box and increased idle time.ThesisItem Open Access Design fabrication and testing of a low cost greenhouse(Department of Irrigation and Drainage Engineering, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1995) Ajayambikadevi, S J; KAU; Remadevi, A NControlled environment agriculture in the form of greenhouses, low tunnels and cloches are being practiced at commercial levels in many countries. Among these the greenhouses are the best for active environmental control. The major hurdle for adopting greenhouse cultivation is its high initial investment. Considering the importance of developing greenhouses of simple design with low initial investment, the thesis entitled ‘Design, Fabrication and Testing of a Low Cost Greehouse’ was undertaken. A greenhouse of size 12 m x 3 m was constructed at the Instructional Farm, KCAET, Tavanur. The structure was gable shaped. The main structural members were hoops, ridge line mechanism, foundation material and the structure for pad gripping and fan replacement. Ultraviolet stabilized polyethylene film was used as the glazing material. The fan and pad system of cooling in which the air is cooled by the moist air drawn through the wetted pads was adopted. The system was designed based on the rate of air to be removed from the greenhouse. A fan of maximum air flow rate of 10450 m3 /hr and a pad of size 3000 mm x 1200 mm was found necessary to satisfy the cooling requirements. The climatological parameters namely dry bulb temperature, wet bulb temperature and intensity of solar radiation were measured both inside and outside the greenhouse. The cooling system was operated for various time intervals and the observations were taken under cooled and uncooled conditions of the greenhouse. The temperature inside the greenhouse was higher than that outside. The maximum temperature recorded inside the greenhouse was 47.60C without cooling and 38.50C with cooling. Longitudinal temperature gradient of 50C existed between the fan end and pad end of the greenhouse. Cooling increased the relative humidity inside the greenhouse. Variation in humidity existed between the pad end and the fan end. A desired temperature and relative humidity can be maintained inside a greenhouse by operating the cooling system for various time intervals. The variation of solar intensity inside the greenhouse was similar to that outside. The polyethylene cover transmitted 60 per cent of the solar radiation incident on it. The average efficiency of the pad was 65 per cent. The cost of construction was Rs. 375.58 per square metre.ThesisItem Open Access Tank mix application of cyhalofop-butyl with selected herbicides for weed control in wet seeded rice(College of Horticulture, Vellanikkara, 2016) Atheena, A; KAU; Prameela, PHerbicidal weed control is very common in rice cultivation. Application of pre- emergence and post emergence herbicides or two post emergence herbicides as follow up sprays is usually recommended to take care of diverse weed flora in rice. As this increases the cost incurred in spraying, farmers prefer single spray of a mixture of herbicides or a broad spectrum herbicide. Cyhalofop-butyl is a common cost effective post emergence selective herbicide that controls grass weeds, especially the rice associated weed Echinochloa spp. and Leptochloa chinensis. The present study was carried out to study the efficacy and economics of tank mix application of cyhalofop-butyl with selected herbicides (pre emergence, post emergence and early post emergence) and to study the response of weed flora to tank mix application. A field experiment was conducted in Alappad kole lands from September 2015 to January 2016, using the rice variety Uma (MO-16). There were a total of 16 treatments replicated thrice. Almix® [chlorimuron-ethyl (10%) + metsulfuron-methyl (10%)], ethoxysulfuron, carfentrazone-ethyl, pyrazosulfuron-ethyl, pretilachlor, pendimethalin were tank mixed with cyhalofop-butyl and were also applied as follow up sprays, two days after cyhalofop-butyl application. For better comparison, sole application of cyhalofop-butyl, as well as a broad spectrum post emergence herbicide, bispyribac sodium, were also included apart from hand weeded and unweeded controls. Pre emergence herbicides were sprayed at six days after sowing (DAS), and early post emergence herbicide at 10 DAS. All tank mix herbicide applications were done at 18 DAS and follow up post emergence herbicide applications at 20 DAS (i.e., two days after the application of cyhalofop-butyl). Hand weeding was carried out at 20 DAS and 40 DAS. The data on weed spectrum revealed that broad leaf weeds and grasses were dominant and at 30 DAS they constituted 47 per cent and 46 per cent of the population respectively, whereas sedges constituted only 7 per cent. Echinochloa stagnina was the dominant grass and Monochoria vaginalis, the dominant broad leaf weed. Among tank mix applications of herbicides, cyhalofop-butyl + pyrazosulfuron-ethyl recorded the least weed dry matter production while among various sequential application of herbicides, the lowest weed dry matter accumulation was noted in cyhalofop-butyl followed by (f.b.) Almix® and both were statistically comparable. Among various herbicides and herbicide mixtures, both tank mix and sequential applications of carfentrazone-ethyl caused severe phytotoxicity in rice. However, the crop recovered by seven days after spraying and plant growth parameters were not affected with all the treatments registering comparable plant height at all stages. At both 30 DAS and 60 DAS, hand weeded treatment registered the highest tiller count. However, this was on par with bispyribac sodium, pyrazosulfuron-ethyl + cyhalofop-butyl and cyhalofop-butyl f.b. Almix®. Highest and statistically superior grain yield was registered in hand weeded treatment. Application of cyhalofop-butyl + pyrazosulfuron-ethyl and bispyribac sodium were the next best treatments with respect to grain yield and were superior to all other treatments. Except for pyrazosulfuron-ethyl all other herbicides resulted in lower grain yields when tank mixed with cyhalofop-butyl with weed index in the range of 13to 18 per cent and weed control efficiency in the range of 61 to 76 per cent (at 30 DAS). Application of follow up sprays of herbicides for control of broad leaf weeds after cyhalofop-butyl resulted in grain and straw yields comparable to that of single application of bispyribac sodium, which recorded a higher B:C ratio of 2.4. From this study it can be concluded that tank mix application of cyhalofopbutyl with pyrazosulfuron-ethyl at 18 DAS can be recommended for effective control of mixed weed flora in wet seeded rice as this treatment resulted in the highest B:C ratio (2.5) as well as net returns. It is not advisable to go for tank mixing of cyhalofop-butyl with Almix® as it will lead to complete loss of activity of cyhalofopbutyl. Tank mixing of pre emergence herbicides with cyhalofop-butyl was found to be less effective than their sequential application.