IMPACT OF CHITIN AN ECO-FRIENDLY MORDANT ON NATURAL DYES

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Date
2004
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ACHARYA N.G. RANGA AGRICULTURAL UNIVERSITY RAJENDRANAGAR, HYDERABAD
Abstract
With increasing awareness of the environmental pollution and health hazards associated with the use of synthetic dyes on textiles involving eco-friendly processes of dyeing textiles has become imperative. Due to the ban by Germany on the use of azo dyes in textiles garments imported to Germany, quite some excitement has come to prevail in the textile processing sector with regard to the use of dyes that pass through eco-standards. This has facilitated the revival of natural dyes into focus. The expertise in extraction, dyeing and printing of textiles with natural dyes that was developed and patronized by Indian artisans was not known to the present generations. Hence, research is going on to overcome the limitations of natural dyes. Generally natural dyes produce shades that are fugitive in nature. Hence, mordants are used for fixation of the dye onto the fabric. Alum, ferrous sulphate, chrome, copper, stannous chloride are the mordants generally employed for dyeing with natural dyes. According to the eco-standards, chrome and copper are red listed whereas alum and ferrous sulphate are considered as eco-friendly. Hence, research is presently focused on identification and standardization of eco-friendly mordants for natural dyes. The available literature indicated that, there was no research work previously done on chitin as a mordant on natural dyes. Chitin is a natural polysaccharide obtained from shells of crustaceans, exoskeleton of insects etc. There is research evidence that it contributes to synthetic dye fixation. Taking into consideration of the above facts, the present study was undertaken to use chitin as an eco-friendly mordant for four selected dye sources on cotton and assess their colourfastness. Mercerized cotton yarn was selected for the study on the effect of chitin mordant as it facilitates better absorption. Four dye sources were selected namely Tagetus erecta, Onosma echinoides, Peltaphorum pterocarpum and Rubia cardifolia on cotton. Mordants such as alum and ferrous sulphate were used for comparision with chitin. The cotton yarn was pretreated with myrobalan to increase the depth of the shade obtained. The standard extraction and dyeing conditions of the selected dyes were adopted from the research work of scientists of AICRP-CT on Home Science, ICAR. The optimization of the chitin mordant concentrations was done based on the optical density before and after dyeing. The observations of the optical density were recorded at the maximum wavelength of the dye source mentioned above. The concentration levels of 1, 2 and 3 per cent were selected in case of mordanting with chitin for dyeing with Tagetus erecta, Peltaphorum pterocarpum and Rubia cardifolia and 3, 4 and 5 per cent concentration levels were selected for Onosma echinoides dye. The mordant concentrations of 5, 10 and 15 per cent for alum and 1, 2 and 3 per cent levels for ferrous sulphate were selected for mordanting and used for comparision with the samples dyed with chitin (adopted from AICRPCT, ICAR). The dyed cotton samples with chitin mordant had produced soft, lustrous and pastel shades. Chitin mordanted samples dyed in Tagetus erecta exhibited dark green to dull khaki shades. Colours ranging from dull grey to moderate grey shades were obtained by dyeing with Onosma echinoides. The cotton samples dyed in Peltaphorum pterocarpum produced creamish brown to moderate brown shades using chitin mordant. The dye extracted from Rubia cardifolia has shown peach to pinkish shades on cotton mordanted with chitin. Alum produced dark shades compared to chitin. Grey tones were produced with ferrous sulphate. Brownish shades were produced using alum mordant and green to greyish brown shades were obtained with ferrous sulphate when dyed in Tagetus erecta dye. Cotton mordanted with alum exhibited greyish blue colour with greenish tinge and greyish blue to brown shades were produced on samples mordanted with ferrous sulphate. Peltaphorum pterocarpum had exhibited biscuit brown to moderate brown shades and moderate to dark brown shades with alum and ferrous sulphate respectively. The dye extracted from Rubia cardifolia produced pinkish brown with alum mordant and pinkish grey shades with ferrous sulphate mordant. The cost of dyeing with chitin mordant is high when compared to other mordants. Even though, the cost is high the eco-friendliness and high curative properties of chitin mordant will be a breakthrough in the technology of dyeing with natural dyes.
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IMPACT, CHITIN, ECO-FRIENDLY, MORDANT, NATURAL, DYES
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