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  • ThesisItemOpen Access
    Quality and shelf life of low fat restructured turkey meat loaf
    (Department of Livestock Products Technology, College of Veterinary and Animal Sciences, Mannuthy, 2007) Naseera, A P; KAU; George, T Oommen
    The health conscious consumers prefer low fat meat products and therefore, the present study was designed to develop a suitable formulary for low fat restructured turkey meat loaf and to assess its physico-chemical and cooking characteristics, sensory qualities, proximate and mineral composition, nutritional value, shelf life and cost of production. Four different formulations, viz., low fat control loaf without fat or fat replacer (LFC), added fat control loaf with 10 per cent sunflower oil added on meat weight basis (AFC), low fat loaf with 0.2 per cent carrageenan (CG) and low fat loaf with 4 per cent nonfat dry milk (NFDM) using skinless lean white and dark turkey meat (2:1), curing ingredients, spices and condiments were prepared. The baked loaves were sliced, packaged aerobically and under vacuum in high density polyethylene and polyamide-polyethylene pouches, respectively. The shelf life of the loaves at 0-4oC for 40 days and -20oC for 60 days were evaluated based on 2-thiobarbituric acid reactive substances value (TBARS), sensory qualities, moisture, protein and fat contents. The pH of the loaves with fat replacers was more (P< 0.05) than the uncooked loaf mix in the range of 5.8-6 and could be considered low acid food. NFDM had the highest (P< 0.05) percentages of 93.29 cooking yield, 65.82 moisture retention (MRP) and 108.7 fat retention (FRP). Carrageenan improved (P< 0.05) the cooking yield and MRP but not FRP. The fat replacers significantly reduced the shear force of the loaves. The percentage of moisture, protein, fat and ash in the mixture of skinless turkey white and dark meat were 75.08, 20.79, 2.11 and 0.95, respectively. The white meat is an excellent source of protein and minerals with the least amount of fat. As the percentage of fat in CG and NFDM were 1.53 and 1.57, respectively they can be labeled as ‘low fat’ as per regulations (<3). Moisture loss on baking was significantly lower for CG and NFDM. but it did not affect other components. The per cent contribution of protein in CG and NFDM to the RDA were 26.21 and 26.83, respectively. Addition of nonfat dry milk significantly increased the percentage of carbohydrate, ash, K, Ca and P and their contribution to RDA. The percentage RDA of calories from fat was 0.63 and 0.64 for CG and NFDM, respectively and below the recommended 30 per cent. The TBARS values of the low fat loaves were lesser than the acceptable range of 1mg malonaldehyde/kg loaf for oxidative rancidity, irrespective of packaging and period of storage. Carrageenan and nonfat dry milk had no significant influence on reducing lipid oxidation. The fat replacers increased the sliceability, flavour, juiciness and overall acceptability of the low fat loaves on day zero but it did not affect the texture, saltiness and mouth coating. NFDM was rated higher for colour, flavor and overall acceptability than CG. The packaging, addition of fat replacers and period of storage at 0-4oC and -20oC for 40 and 60 days, respectively did not affect the appearance, colour, texture and mouth coating. Even though the flavour, juiciness and overall acceptability of the packaged loaves with fat replacers reduced (P< 0.05) on storage, these were moderately acceptable up to 40 and 60 days at 0-4oC and -20oC, respectively. Carrageenan and vacuum packaging enabled in retaining flavour and juiciness on storage. Irrespective of the period of storage and packaging a significant reduction in the moisture and corresponding increase in protein and fat of all loaves was noticed on d 60 of storage at -20oC. The cost of production per kg of CG and NFDM were Rs.167/= and Rs.164/=, respectively. The recipes for a low fat (<2 per cent) restructured turkey loaf with 0.2 per cent carrageenan and 4 per cent nonfat dry milk were developed economically with good overall acceptability, cooking yield, nutritional value and shelf life up to 40 and 60 days at 0-4oC and -20oC, respectively under aerobic and vacuum packaging systems.
  • ThesisItemOpen Access
    Preservation of meat cutlet employing gamma radiation under different packaging systems
    (Department of Livestock Products Technology, College of Veterinary and Animal Sciences, Mannuthy, 2007) Salke, Dinkar Babanrao; KAU; Kuttinarayanan, P (Guide)
    Ready-to-fry beef cutlets were prepared in the Department of Livestock Products Technology, College of Veterinary and Animal Science, Mannuthy. They were packaged under aerobic condition in HDPE packets and under vacuum in PA-PE packets. Half number of samples was subjected to irradiation employing gamma irradiation at 2.5 kGy. Samples were stored under room temperature (25-30oC) and in chiller (3-4oC). Samples were analysed for proximate composition on the day of preparation and for pH, TBARS, TV, microbiological and organoleptic qualities on day 0, 5, 10, 15, 20, 30, 45, 60 and 70 of chiller storage. Shelf life of beef cutlet was assessed on the basis of physical signs of spoilage. The nonirradiated samples kept at room temperature were spoiled within 21 h, whereas irradiated sample had the keeping quality of 34-42 h (IRAP and IRVP). In chiller condition the NRAP sample spoiled within 12-15 days, whereas irradiated sample had a shelf life of 50-55 days. The shelf life was 19-22 and 66-71 days in NRVP and IRVP samples, respectively. The proximate composition, Ca and P content were not affected due to irradiation. The pH of the sample was not affected due to irradiation in different treatments, storage and packaging. TBARS and tyrosine value were unaffected by packaging and irradiation, whereas on storage the values were increased. Aerobic plate count, psychrotrophic plate count, yeast and mould count were significantly reduced due to irradiation, while packaging had not shown any significant effect. About 76 per cent reduction in aerobic plate count, 74 per cent reduction in psychrotrophic count and 70 per cent reduction in yeast and mould count was noticed. As storage period enhanced the counts were increased. Since the products are stored under chiller condition the survived bacteria might have been multiplied and count has gone up. The organoleptic qualities were assessed with help of 9 point Hedonic scale. The colour and flavour of the product were unaltered due to irradiation or packaging on the day of preparation. The juiciness and tenderness score had increased due to irradiation with the highest values of tenderness in IRVP samples. The overall acceptability was not affected due to irradiation or packaging on the day of preparation. A gradual decrease in overall acceptability and other score were observed due to storage with IRVP sample scoring the highest. The irradiation preservation of beef cutlet was beneficial for enhancing the keeping quality of beef cutlet under chiller conditions without affecting the qualities. Microbial count like aerobic plate count, psychrotrophic count, yeast and mould count were significantly (P<0.05) reduced due to irradiation at 2.5 kGy, the lowest limit prescribed by PFA. Vacuum packaging of the product combined with irradiation has shown about 25 per cent increase in keeping quality compare to ordinary packaging and 4 times increase compared to nonirradiated samples. Irradiation of the product combined with chiller storage requires less electrical energy for preservation of the product. Considering the extended shelf life, wholesomeness of the product, reduced microbial load and energy saving aspects vacuum packaging followed by irradiation can be advocated as a suitable method for preservation of meat and meat products.